In high-volume wire and cable manufacturing, efficient recovery of valuable copper from production scrap and end-of-life cables is essential for cost control, profitability, and environmental compliance. The RLB OTD1000 Cable Wire Recycling Machine—a flagship Copper Cable Wire Recycling Machine و copper wire recycling machine—is a complete dry-type copper cable granulator plant engineered for large-scale operations. With a processing capacity of 800–1000 kg/h and copper purity reaching up to 99.9%, this robust system transforms mixed scrap cables into clean, high-value copper granules and separated plastic—without water, chemicals, or wastewater.
Specifically designed to handle scrap generated by آلة رسم الأسلاك, آلة جدل الأسلاك, ، و آلة تجميع الحزم lines, the OTD1000 integrates seamlessly into complete cable production ecosystems. It complements auxiliary equipment such as the Water cooling tower for cooling industrial equipments, enabling cable manufacturers to achieve full circular economy benefits while reducing raw material costs and supporting sustainable operations.
Advanced Dry-Type Recycling Process of the Cable Wire Recycling Machine
The RLB OTD1000 operates as a fully integrated dry-type recycling plant featuring multi-stage physical separation technology that guarantees maximum efficiency and purity:
- Shredding & Crushing: High-torque pre-shredder and granulator blades reduce cables into uniform small particles.
- Air Separation & Vibrating Screening: Precise airflow and multi-stage vibration tables separate copper granules from plastic and rubber insulation.
- Magnetic & Electrostatic Separation: Ferrous metals (iron/steel) are removed magnetically, while electrostatic separators capture fine copper particles for ultra-high purity.
The entire process is managed by an intuitive PLC control system with automatic overload protection, start/stop functions, reverse operation, and real-time monitoring. No water is required, resulting in a clean, dust-controlled, eco-friendly operation suitable for any location. Operators benefit from minimal intervention, stable 24/7 performance, and consistent high-purity output.
المواصفات الفنية
| نموذج | Capacity (kg/h) | Total Power (kW) | Weight (kg) | Dimension (m) |
|---|
| OTD1000 | 800–1000 | 160 | 15,000 | 21.5 × 9.5 × 5.7 |
| OTD500 | 300–500 | 99 | 9,000 | 10.1 × 9.6 × 5.7 |
| OTD400 | 200–300 | 60 | 6,600 | 6 × 3.5 × 3.2 |
| OTD300 | 100–200 | 30 | 2,800 | 3 × 2.1 × 2.8 |
The OTD1000 is the flagship large-capacity model, offering the highest throughput while maintaining the same proven dry-type separation technology as smaller systems in the series.
Key Features & Performance Benefits
Built on over 20 years of expertise in complete wire and cable machinery solutions, the OTD1000 Cable Wire Recycling Machine delivers proven advantages tailored to modern cable plants:
- Wide Processing Range: Efficiently handles scrap cable diameters from 0.1 mm to 80 mm, including automobile electrical wire, car wiring, motorcycle wire, power cables, communication cables, and mixed industrial scrap.
- Ultra-High Copper Purity (up to 99.9%): Advanced multi-stage separation maximizes resale value and supports premium recycled copper sales.
- Dry-Type Operation: Zero water consumption, lower operating costs, simpler installation, and no secondary pollution—ideal for sustainable cable manufacturing facilities.
- PLC Intelligent Control: Full automation with overload protection, fault diagnostics, and user-friendly interface ensures safe, reliable operation with minimal downtime.
- Heavy-Duty Construction: Robust industrial design with minimal maintenance requirements delivers long service life in continuous high-volume environments.
- Comprehensive Technical Support: RLB provides overseas engineer commissioning, operator training, and lifetime technical assistance. Factory visits to inspect running machines are always welcome.
These features directly convert production waste from آلة رسم الأسلاك, آلة جدل الأسلاك, ، و آلة تجميع الحزم lines into revenue while minimizing environmental impact and operational costs.
Why Choose RLB OTD1000 Cable Wire Recycling Machine for Your Cable Operation?
As a long-established supplier of complete wire and cable machinery solutions, RLB is committed to reliable quality, customized service, long-term cooperation, and proven technical solutions. We understand that every auxiliary recycling component must enhance overall plant efficiency and profitability. The OTD1000 Copper Cable Wire Recycling Machine و copper wire recycling machine eliminates the high costs and environmental risks of traditional scrap handling while delivering measurable returns through higher metal recovery, lower labor, and reduced raw material dependency.
Whether you operate high-speed آلة جدل الأسلاك, multi-head آلة تجميع الحزم, or large-diameter آلة رسم الأسلاك lines, the OTD1000 provides the high-throughput, high-purity recycling solution essential for sustainable, cost-effective cable manufacturing.
Ready to maximize your scrap recovery and cable plant efficiency?
استفسر الآن for detailed technical proposals, layout integration support, on-site commissioning, and customized configurations tailored to your wire drawing machine, wire stranding machine, bunching machine, and Water cooling tower for cooling industrial equipments requirements.
We deliver more than equipment—we deliver long-term technical partnerships that drive your success. Contact our engineering team today for a no-obligation consultation and factory visit to see the OTD1000 Cable Wire Recycling Machine in operation.
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