في صناعة الأسلاك والكابلات الحديثة، تتطلب آلات السحب والتجديل والتجميع عالية السرعة بكرات تجمع بين الصلابة الاستثنائية والدقة المركزية والتوازن الديناميكي الفائق. صُممت بكرة الكابلات عالية السرعة ذات الطبقة المزدوجة من PND315 إلى PN1250 (المعروفة أيضًا باسم بكرة فولاذية ذات طبقتين أو بكرة كابلات عالية السرعة معززة) خصيصًا لهذه التطبيقات الصعبة. تُصنع هذه البكرات من صفائح فولاذية كربونية عالية الجودة من نوع Q235 من خلال عمليات ختم ولحام وتشكيل دقيقة، وتتميز بتصميم حافة فريد ذي طبقتين (جدار مزدوج معزز) يوفر قوة فائقة، وأقل قدر من الاهتزاز، وأداءً مستقرًا بسرعات خطية تتراوح من 25 م/ث إلى 50 م/ث.
Ideal for both ferrous and non-ferrous wires, these high-speed process bobbins ensure uniform winding, reduced downtime, and consistent coil quality across cable, steel rope, and strand production lines.
الوصف والتطبيقات الأساسية
PND315–PN1250 Double Layer High Speed Bobbins are purpose-built production reels for:
- High-speed drawing machines, stranding machines, and bunching equipment
- Manufacturing of power cables, communication cables, optical fiber cables, data cables, steel wire, steel rope, copper wire, aluminum wire, and welding wire
- Take-up and pay-off operations requiring high rotational speeds and heavy loads
The double-layer flange construction provides enhanced rigidity and impact resistance, making these bobbins the preferred choice for high-productivity cable factories seeking maximum speed and reliability.
التصميم والهندسة الإنشائية
These bobbins are constructed with a robust pressed steel double-layer flange and barrel assembly:
- Double-layer reinforced flanges – Extra wall thickness and internal reinforcement for superior bending strength and deformation resistance
- Precision-machined hub and barrel – Ensures excellent concentricity and dynamic balance
- High-strength welded joints – Maintain structural integrity under high tension and high-speed rotation
- Smooth, precision-finished surfaces – Prevent wire damage and promote uniform layering
The double-layer design significantly improves stability compared to single-layer or standard steel bobbins, allowing safe operation at the highest production speeds.
الميزات والفوائد الرئيسية
- High-Speed Dynamic Balance – Precision forming and balancing tests ensure vibration-free performance at 25–50 m/s
- Exceptional Rigidity & Strength – Double-layer flange construction delivers high mechanical precision and long service life
- Lightweight yet Heavy-Duty – Optimal strength-to-weight ratio reduces machine load while supporting large coil capacities
- Superior Concentricity – Minimizes wire breaks and ensures consistent cable quality
- التخصيص الكامل متاح – Dimensions, bore size, and surface treatment tailored to customer specifications
المعايير الصناعية والمواصفات الفنية
PND315–PN1250 Double Layer High Speed Bobbins are manufactured in strict accordance with international standards or fully customized to client drawings:
- GB4004-83
- JB/T8997.4-1999
- DIN 46395 / DIN 46397
المواصفات الفنية (نماذج تمثيلية):
| يكتب | د₁ (مم) | د₂ (مم) | د₃ (مم) | د₄ (مم) | د₅ (مم) | هـ (مم) | L₁ (مم) | L₂ (مم) | V₁ (dm³) |
|---|
| 800 | 800 | 400 | 102 | – | 28-40 | 160 | 600 | 500 | 188.5 |
| 900 | 900 | 450 | – | – | – | – | 670 | 560 | 267.2 |
| 1000 | 1000 | 500 | – | 80 | 28-40 | 160 | 750 | 630 | 371.1 |
| 1150 | 1150 | 560 | – | – | – | – | 850 | 710 | 524.6 |
| 1250 | 1250 | 630 | 160 | – | – | – | 950 | 800 | 732.4 |
| 1400 | 1400 | 710 | – | – | – | – | 1060 | 900 | 1029.1 |
| 1600 | 1600 | 800 | – | – | – | – | 1180 | 1000 | 1508.0 |
| 1800 | 1800 | 1000 | 140 | 100 | – | – | 1320 | 1120 | 1970.4 |
| 2000 | 2000 | 1120 | – | – | – | – | 1500 | 1250 | 2695.5 |
| 2240 | 2240 | 1250 | 158 | 125 | 70-130 | 300 | 1700 | 1400 | 3799.1 |
| 2500 | 2500 | 1500 | – | – | – | – | 1900 | 1600 | 5026.5 |
| 2800 | 2800 | 1800 | 168 | 140 | – | – | 2120 | 1800 | 6503.1 |
| 3150 | 3150 | 1900 | 194 | 160 | – | 500 | 2300 | 2000 | 9915.6 |
Note: Full range includes PND315 to PN1250 models with custom specifications available upon request.
Why Choose PND315–PN1250 Double Layer High Speed Bobbins?
The double-layer reinforced design combined with rigorous dynamic balancing makes these bobbins the ultimate solution for high-speed cable production. Manufacturers benefit from higher line speeds, reduced vibration-related defects, longer bobbin service life, and improved overall equipment efficiency.
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