Saudi Arabia’s cable and wire industry is expanding rapidly under Vision 2030, driven by giga-projects, renewable energy targets (58.7 GW by 2030), grid modernization, data centers, and infrastructure development. Local copper rod demand is strong, with significant reliance on imports creating clear opportunities for manufacturers investing in modern, efficient production technology.
ملكنا خطوط الصب المستمر والتدليج لقضبان النحاس provides a complete, modern solution that integrates proven engineering principles from Southwire SCR (USA), Continuus-Properzi (Italy), and SMS (Germany) with proprietary innovations in crystallization and cooling control. The system converts cathode copper or high-grade copper scrap into bright, high-conductivity low-oxygen copper rod, tubes, flat billets, and profiles in a single continuous process.
Compared with traditional wirebar or semi-continuous routes, this integrated CCR technology delivers 20–30% higher operational efficiency, significantly lower capital investment per ton, reduced energy consumption, simpler operation, superior and consistent product quality, and minimal environmental impact. These advantages translate directly into faster ROI and strong alignment with Saudi Arabia’s localization, Saudization, and sustainability objectives.
Key Benefits for GCC Cable Manufacturers
- Accelerated ROI & Lower Total Cost of Ownership — High efficiency, reduced energy (320–360 kWh/t), and lower maintenance costs deliver typical payback of 12–18 months on new lines or automation upgrades.
- Vision 2030 Alignment — Supports local manufacturing, job creation, technology transfer, and circular economy (100% scrap route available).
- Flexible Capacity & Configuration — Multi-strand design (4–28 strands), annual capacities from 2,000 to 15,000+ tons. Full customization for local raw material mix (cathode or scrap), factory layout, ambient conditions (high temperature/dust), and desired automation level.
- Premium Rod Quality — Bright surface, uniform microstructure, outstanding drawability with minimal breakage in subsequent wire drawing operations.
- Proven Regional Support — Fast-response technical team with Middle East project experience, comprehensive training programs, and genuine spare parts supply.
- Sustainability & Localization — Reduced energy footprint and scrap utilization support environmental goals and local content development requirements.
تدفق العملية التفصيلي
Cathode Copper Route
Cathode copper is charged into the vertical melting furnace → transferred via launder to holding furnace → precise temperature and chemistry control → 5-wheel (or upward) continuous casting machine → front traction unit → automatic shear → straightening & chamfering → feeding into the two-roller continuous rolling mill (typically 12 stands) → in-line cooling and reduction → back traction → automatic coiler with traverse system → hydraulic packing.
High-Grade Copper Scrap Route
Scrap is melted and refined in a reverberatory furnace (oxidation + reduction steps for quality control) → launder transfer → same high-precision casting and rolling downstream process. This route significantly reduces reliance on imported cathode while maintaining consistent rod quality and supporting sustainability targets.
Our Patented / Proprietary Innovations
SouthW separated-tension crystallization wheel design and high-precision electromagnetic flowmeter water-cooling system deliver approximately 30% higher casting stability and significantly longer steel belt service life compared with conventional systems. The process produces rods with minimal surface oxide, excellent ductility, and consistent electrical performance.
Advanced Features & Operational Benefits
Power Frequency Induction Furnace & Intelligent Feeding System
Stable, precisely controlled melting ensures consistent high-purity melt chemistry and temperature. This is critical for achieving uniform grain structure and predictable drawing performance downstream.
Continuous Casting Machine (Wheel or Upward Configuration)
Available in 4–28 strand configurations with servo-driven precision. Supports rod diameters from 8–20 mm or 16–30 mm. Multi-strand flexibility allows producers to scale output efficiently while maintaining tight dimensional tolerances.
Siemens PLC + Advanced HMI Control System
Full-line integration, real-time process monitoring, automatic data logging, recipe management and remote diagnostics. Touch-screen interface enables quick parameter adjustment and supports Industry 4.0 connectivity for predictive maintenance.
Flexible Take-up, Crystallizer & Product Range
Automatic tracing take-up with traverse system. Custom crystallizers available for pure copper rod, copper alloy rod (Cu-Mg, Cu-Ag, Cu-Sn), copper strip and copper tube production.
Comprehensive Auxiliary Systems
Advanced closed-loop water cooling, precise temperature measurement, automatic lubrication and robust electrical controls ensure stable 24/7 operation with low maintenance requirements.
Resulting Rod Quality
Bright surface finish, uniform internal structure, high ductility and excellent electrical conductivity (≥98% IACS, with higher values achievable on oxygen-free configurations). These characteristics enable high-speed wire drawing with low breakage rates — essential for competitive magnet wire, enameled wire and fine wire production.
المواصفات الفنية
| نموذج | Strands | Up-Cast Size (mm) | Frame of Furnace | Yearly Output (Ton) | Take-up Form | Coil Weight (kg) | Installed Power (kW) | Actual Power (kW) | Electricity per Ton (kWh/T) |
|---|
| SL04-Q2-S-B-8/20 | 4 | 8–20 | Two compounding furnaces | 2000 | Automatic tracing + traverse | ≤3000 | 330 | 160 | ≤360 |
| SL06-Q2-S-B-8/20 | 6 | 8–20 | Two compounding furnaces | 3000 | Automatic tracing + traverse | ≤3000 | 330 | 180 | ≤350 |
| SL06-Q2-S-A-16/30 | 6 | 16–30 | Two compounding furnaces | 3000 | Automatic tracing + traverse | ≤2500 | 330 | 180 | ≤350 |
| SL08-QL-S-B-8/20 | 8 | 8–20 | Three compounding furnaces | 4000 | Automatic tracing + traverse | ≤3000 | 480 | 230 | ≤340 |
| SL10-QL-S-A-16/30 | 10 | 16–30 | Three compounding furnaces | 6000 | Automatic tracing + traverse | ≤2500 | 480 | 270 | ≤340 |
| SL12-QL-S-B-8/20 | 12 | 8–20 | Three compounding furnaces | 6000 | Automatic tracing + traverse | ≤3000 | 480 | 270 | ≤340 |
| SL16-QR-S-A-16/30 | 16 | 16–30 | Three compounding furnaces | 10000 | Automatic tracing + traverse | ≤2500 | 950 | 540 | ≤330 |
| SL20-QW-S-B-8/20 | 20 | 8–20 | Three compounding furnaces | 10000 | Automatic tracing + traverse | ≤3000 | 950 | 500 | ≤320 |
| SL24-QW2-S-B-8/20 | 24 | 8–20 | Three compounding furnaces | 12000 | Automatic tracing + traverse | ≤3000 | 1000 | 540 | ≤320 |
Higher-capacity models (up to 28 strands and 15,000+ tons/year) and custom configurations for alloy rod, strip, or pipe production are available upon request.
Main Parts & Standard Configuration
- Copper Melting Furnace + Holding Furnace (1 set)
- Five-Wheel / Upward Continuous Casting Machine (1 set)
- Front Traction + Automatic Shear (1 set)
- Straightening & Chamfering Machine (1 set)
- Double-Roller Continuous Rolling Mill with Feeding Device (1 set)
- Copper Rod Cooling System (1 set)
- Automatic Rod Coiler + Hydraulic Packing System (1 set)
- Siemens PLC + HMI Full-Line Control & Monitoring System (1 set)
Primary Applications in the Cable & Wire Industry
- Power cables, building wires, low-voltage and medium-voltage cables — Φ8 mm high-conductivity low-oxygen rod
- Enameled wire, magnet wire, telephone & data cables — high-purity bright rod with excellent surface quality
- High-speed rail contact wires, welding wire, bearing sleeves — copper alloy rods
- Busbars, copper foil, electrical components — copper strip and flat billets
- Air-conditioning tubes and industrial piping — copper tube via specialized crystallizers
Why Choose Us – Reliable Quality, Customized Service, Long-Term Partnership
As a technology-driven supplier with extensive experience in the global cable industry, we deliver more than equipment — we deliver complete production solutions tailored to your market and operational realities.
- Proven Reliability — Every line is tested under full load for 72 hours. We guarantee compliance with conductivity, oxygen content, dimensional tolerance and surface quality specifications.
- Tailored Solutions — Complete customization of capacity, raw material handling (cathode or 100% scrap), factory layout and automation level to match your Saudi or GCC facility conditions.
- Full Lifecycle Support — Professional installation, commissioning, operator and maintenance training, genuine spare parts supply, remote diagnostics and annual service contracts.
- Local Market Expertise — Fast-response technical team with proven experience in Middle East projects. We understand the importance of Vision 2030 localization, energy efficiency and sustainable manufacturing.
- Customer-Centric Partnership — Over 85% repeat purchase rate from cable manufacturers worldwide — clear evidence of long-term satisfaction and trust.
Ready to Strengthen Your Competitive Position in the Saudi and GCC Cable Market?
Contact our technical sales team today. Within 48 hours we will provide a customized configuration proposal, detailed ROI calculation, energy consumption analysis, and relevant reference cases from similar regional projects.
استفسر الآن — Partner with a reliable, experienced technology supplier committed to your long-term success in copper rod production.
خطوط الصب المستمر والتدليج لقضبان النحاس
Advanced Copper Rod CCR Line integrating Southwire, Properzi & SMS engineering. Produces premium low-oxygen copper rod (Φ8–30 mm) from cathode or 100% scrap. 20–30% higher efficiency, 320–360 kWh/t energy use, fast ROI. Customized for Vision 2030 localization & sustainability. Inquiry Now for technical proposal & ROI analysis.
رمز تعريف SKU للمنتج.:
CCR-8MM-TR-12
العلامة التجارية للمنتج:
كابل موثوق
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دولار أمريكي
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