{"id":28390,"date":"2026-04-26T06:38:43","date_gmt":"2026-04-26T06:38:43","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28390"},"modified":"2026-05-16T06:34:34","modified_gmt":"2026-05-16T06:34:34","slug":"electrolytic-coppercontinuous-casting-and-rolling-line","status":"publish","type":"product","link":"https:\/\/doingcable.com\/ar\/product\/electrolytic-coppercontinuous-casting-and-rolling-line\/","title":{"rendered":"\u062e\u0637 \u0635\u0628 \u0648\u062f\u0631\u0641\u0644\u0629 \u0627\u0644\u0646\u062d\u0627\u0633 \u0627\u0644\u0625\u0644\u0643\u062a\u0631\u0648\u0644\u064a\u062a\u064a \u0627\u0644\u0645\u0633\u062a\u0645\u0631 - \u0625\u0646\u062a\u0627\u062c \u0642\u0636\u0628\u0627\u0646 \u0646\u062d\u0627\u0633\u064a\u0629 \u0644\u0627\u0645\u0639\u0629 \u0645\u0646\u062e\u0641\u0636\u0629 \u0627\u0644\u0623\u0643\u0633\u062c\u064a\u0646 \u0628\u0643\u0641\u0627\u0621\u0629 \u0639\u0627\u0644\u064a\u0629"},"content":{"rendered":"

In high-purity copper rod production, the continuous casting and rolling (CCR) process is the benchmark for achieving bright, low-oxygen copper rod that meets international standards. The RLB Electrolytic Copper Continuous Casting and Rolling Line<\/strong> utilizes advanced fire refining technology to produce premium \u03a68 mm bright low-oxygen copper rod directly from electrolytic copper cathodes in a single, highly efficient continuous operation.<\/p>\n

Designed for capacities of 12 t\/h, 18 t\/h, and 25 t\/h, this fully integrated line delivers exceptional rod quality, high productivity, and low energy consumption, making it the preferred choice for modern copper wire and cable manufacturers worldwide.<\/p>\n

\u0639\u0645\u0644\u064a\u0629 \u062a\u0643\u0646\u0648\u0644\u0648\u062c\u064a\u0629 \u0645\u0648\u062c\u0632\u0629<\/h2>\n

Cathode Copper Route (Electrolytic Copper)<\/strong>: Electrolytic copper cathodes \u2192 Melting furnace \u2192 Holding furnace \u2192 Launder \u2192 Five-wheel continuous casting machine \u2192 Rolling shear \u2192 Straightening & trimming machine \u2192 High-precision two-roller continuous rolling mill<\/strong> \u2192 Lubrication & cooling deoxidization system \u2192 Coiler \u2192 Finished bright low-oxygen copper rod.<\/p>\n

The entire line features four-side cooling crystallization wheel<\/strong> technology for dense, defect-free ingots and intelligent IPC + HMI + PLC synchronization for full-line automation.<\/p>\n

Core Technical Advantages & Operational Benefits<\/h3>\n

Our Electrolytic Copper CCR Line stands out with measurable performance:<\/p>\n

    \n
  • Four-Side Cooling Crystallization Wheel<\/strong>: Ensures uniform ingot density, superior internal structure, and minimal defects \u2013 critical for high-conductivity rod.<\/li>\n
  • High-Precision 2-Roller Rolling Mill<\/strong>: Oil-emulsion separation design reduces maintenance costs, extends roller life, and delivers excellent surface finish.<\/li>\n
  • Flexible Rolling Configurations<\/strong>: Available in 2-roller, 3-roller, or 2+3 roller combinations to match your exact capacity needs.<\/li>\n
  • Intelligent Control System<\/strong>: IPC + HMI + PLC with real-time monitoring, automatic synchronization, and secure data storage \u2013 intuitive operation even in high-temperature GCC environments.<\/li>\n
  • Optional Online Compact Coiler<\/strong>: Produces high-quality, compact coils ready for downstream drawing and stranding.<\/li>\n<\/ul>\n

    These features guarantee bright, low-oxygen copper rod with consistent diameter, outstanding conductivity, and mechanical properties that fully comply with international standards.<\/p>\n

    \u0627\u0644\u0645\u0648\u0627\u0635\u0641\u0627\u062a \u0627\u0644\u0641\u0646\u064a\u0629<\/h3>\n\n\n\n\n\n\n\n
    \u064a\u0643\u062a\u0628<\/th>\nCu Rod Diameter (mm)<\/th>\nRolling Pass<\/th>\nCapacity (t\/h)<\/th>\nRolling Mode<\/th>\nMelting Furnace Output (t)<\/th>\nHolding Furnace Capacity (t)<\/th>\nFurnace Energy<\/th>\n<\/tr>\n<\/thead>\n
    12T<\/td>\n8<\/td>\n12<\/td>\n12\u201315<\/td>\n2-roller<\/td>\n16<\/td>\n10<\/td>\nNatural Gas<\/td>\n<\/tr>\n
    18T<\/td>\n8<\/td>\n12<\/td>\n18<\/td>\n2-roller<\/td>\n20<\/td>\n10<\/td>\nNatural Gas<\/td>\n<\/tr>\n
    25T<\/td>\n8<\/td>\n13<\/td>\n20\u201325<\/td>\n2-roller<\/td>\n28<\/td>\n15<\/td>\nNatural Gas<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Custom configurations and higher-capacity lines available upon request.<\/em><\/p>\n

    \u0627\u0644\u062a\u0637\u0628\u064a\u0642\u0627\u062a \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629<\/h3>\n
      \n
    • Production of bright low-oxygen copper rod for power cables, building wire, magnet wire, and communication cables<\/li>\n
    • High-conductivity copper rod for electrical conductors and overhead lines<\/li>\n
    • Precursor material for further fine wire drawing and multi-wire bunching processes<\/li>\n
    • Integration with downstream annealing, drawing, and stranding lines for complete copper wire production<\/li>\n<\/ul>\n

      The Reliable Electrolytic Copper Continuous Casting and Rolling Line can be seamlessly combined with scrap copper melting furnaces and refining systems to create a full secondary copper rod production plant.<\/p>\n

      Main Parts & Complete Integration<\/h3>\n
        \n
      • Melting furnace + Holding furnace<\/li>\n
      • Five-wheel continuous casting machine with four-side cooling wheel<\/li>\n
      • Rolling shear + Straightening & trimming machine<\/li>\n
      • High-precision two-roller (or 2+3) continuous rolling mill<\/li>\n
      • Lubrication system + Cooling & deoxidization system<\/li>\n
      • Online compact coiler + Full electrical & PLC control system<\/li>\n<\/ul>\n

        \u063a\u0631\u0636<\/strong>: One-step continuous operation from electrolytic copper cathodes to finished high-purity copper rod, maximizing efficiency and minimizing costs.<\/p>\n

        \u0627\u0644\u062a\u0637\u0628\u064a\u0642\u0627\u062a \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629 \u0641\u064a \u0635\u0646\u0627\u0639\u0629 \u0627\u0644\u0643\u0627\u0628\u0644\u0627\u062a<\/h3>\n
          \n
        • Power cables, building wires, magnet wires, and communication cables<\/li>\n
        • High-conductivity electrical conductors and overhead lines<\/li>\n
        • Precursor material for fine wire drawing and multi-wire bunching<\/li>\n
        • Seamless integration with downstream annealing, drawing, and stranding lines<\/li>\n<\/ul>\n

          Why Choose Our Electrolytic Copper CCR Line?<\/h3>\n
            \n
          • \u062c\u0648\u062f\u0629 \u0645\u0648\u062b\u0648\u0642\u0629<\/strong>: Every line undergoes full-load testing; 100% compliance with conductivity, oxygen content, and dimensional standards.<\/li>\n
          • \u062e\u062f\u0645\u0629 \u0645\u062e\u0635\u0635\u0629<\/strong>: Tailored to your factory layout, raw material supply, and capacity requirements in Saudi Arabia & GCC.<\/li>\n
          • \u0634\u0631\u0627\u0643\u0629 \u0637\u0648\u064a\u0644\u0629 \u0627\u0644\u0623\u0645\u062f<\/strong>: Full installation, commissioning, operator training, spare parts, remote diagnostics, and annual maintenance contracts.<\/li>\n
          • Proven in Middle East<\/strong>: Already supporting multiple cable manufacturers with stable, energy-efficient operation.<\/li>\n<\/ul>\n

            \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646 <\/strong><\/p>\n

            \u062a\u0648\u0627\u0635\u0644 \u0645\u0639 \u0641\u0631\u064a\u0642\u0646\u0627 \u0627\u0644\u062a\u0642\u0646\u064a \u0627\u0644\u064a\u0648\u0645. \u062e\u0644\u0627\u0644 48 \u0633\u0627\u0639\u0629<\/strong> \u0633\u0646\u0642\u062f\u0645 \u0627\u0642\u062a\u0631\u0627\u062d\u064b\u0627 \u062a\u0641\u0635\u064a\u0644\u064a\u064b\u0627 \u0644\u0644\u062a\u0643\u0648\u064a\u0646\u060c \u0648\u062d\u0633\u0627\u0628\u064b\u0627 \u0644\u0639\u0627\u0626\u062f \u0627\u0644\u0627\u0633\u062a\u062b\u0645\u0627\u0631\u060c \u0648\u0631\u0633\u0648\u0645\u0627\u062a \u062a\u062e\u0637\u064a\u0637\u064a\u0629\u060c \u0648\u062d\u0627\u0644\u0627\u062a \u0645\u0631\u062c\u0639\u064a\u0629 \u0645\u0646 \u0645\u0634\u0627\u0631\u064a\u0639 \u0645\u0645\u0627\u062b\u0644\u0629 \u0641\u064a \u062f\u0648\u0644 \u0645\u062c\u0644\u0633 \u0627\u0644\u062a\u0639\u0627\u0648\u0646 \u0627\u0644\u062e\u0644\u064a\u062c\u064a.<\/p>\n

            Ready to upgrade your high-purity copper rod production?<\/strong><\/p>\n

            \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/strong> \u2013 Let us deliver the reliable, customized Electrolytic Copper Continuous Casting and Rolling Line that powers your cable manufacturing success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

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\u0627\u0644\u0639\u0627\u0644\u0645.<\/p>","protected":false},"featured_media":29881,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[81],"product_tag":[521,519,522,518,523,520,281],"class_list":{"0":"post-28390","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-casting-and-rolling-production-line","7":"product_tag-bright-copper-rod-production","8":"product_tag-copper-continuous-casting-and-rolling","9":"product_tag-copper-rod-ccr-machine","10":"product_tag-electrolytic-copper-ccr-line","11":"product_tag-electrolytic-copper-rod-line","12":"product_tag-low-oxygen-copper-rod-line","13":"product_tag-reliable-cable-equipment","15":"first","16":"instock","17":"shipping-taxable","18":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28390","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/comments?post=28390"}],"version-history":[{"count":5,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28390\/revisions"}],"predecessor-version":[{"id":29064,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28390\/revisions\/29064"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/media\/29881"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/media?parent=28390"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_brand?post=28390"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_cat?post=28390"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_tag?post=28390"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}