{"id":28394,"date":"2026-04-26T06:39:06","date_gmt":"2026-04-26T06:39:06","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28394"},"modified":"2026-05-17T06:17:16","modified_gmt":"2026-05-17T06:17:16","slug":"aluminum-alloy-rod-continuous-casting-and-rolling-line","status":"publish","type":"product","link":"https:\/\/doingcable.com\/ar\/product\/aluminum-alloy-rod-continuous-casting-and-rolling-line\/","title":{"rendered":"\u062e\u0637 \u0625\u0646\u062a\u0627\u062c \u0642\u0636\u0628\u0627\u0646 \u0633\u0628\u0627\u0626\u0643 \u0627\u0644\u0623\u0644\u0648\u0645\u0646\u064a\u0648\u0645 \u0628\u0627\u0644\u0635\u0628 \u0648\u0627\u0644\u062f\u0631\u0641\u0644\u0629 \u0627\u0644\u0645\u0633\u062a\u0645\u0631\u0629 | \u0646\u0638\u0627\u0645 \u0625\u0646\u062a\u0627\u062c CCR \u0639\u0627\u0644\u064a \u0627\u0644\u0643\u0641\u0627\u0621\u0629"},"content":{"rendered":"

In modern aluminum wire and overhead conductor manufacturing, the continuous casting and rolling (CCR) process is the most efficient way to produce high-quality aluminum and aluminum alloy rods. The RLB Aluminum Alloy Rod Continuous Casting and Rolling Production Line<\/strong> delivers premium 9.5 mm, 12.5 mm, and 15 mm rods in EC1350, Series 3#, 5# (5005\/5154), 6# (6101\/6201), and Series 8# (8176\/8030) alloys \u2014 fully compliant with European and American standards.<\/p>\n

This fully integrated line combines melting, casting, rolling, and take-up into one continuous, high-output process, offering outputs of 4.5 t\/h or 7.5 t\/h with exceptional rod density, uniform grain structure, and superior electrical conductivity.<\/p>\n

\u0639\u0645\u0644\u064a\u0629 \u062a\u0643\u0646\u0648\u0644\u0648\u062c\u064a\u0629 \u0645\u0648\u062c\u0632\u0629<\/h3>\n

Complete Continuous Route<\/strong> (melting furnace prepared by customer): A00 aluminum ingots \/ scraps \u2192 Holding furnace \u2192 Online degassing & filtration \u2192 Four-wheel continuous casting machine (H-type crystallization wheel) \u2192 Straightening machine \u2192 Front haulage device \u2192 Rolling shear \u2192 Medium-frequency induction heater (optional) \u2192 Feeding device \u2192 Continuous rolling mill (2-roller \/ 3-roller \/ 2+3 roller) \u2192 Cooling & emulsion system \u2192 Automatic coiling stand \u2192 Finished high-conductivity aluminum alloy rod coils.<\/p>\n

The H-type four-side cooling crystallization wheel (diameter 1400\u20132300 mm, cross-section area 1600\u20133300 mm\u00b2) ensures rapid, uniform solidification with minimal porosity and excellent internal structure.<\/p>\n

Core Technical Advantages & Operational Excellence<\/h3>\n

Engineered for the demanding GCC climate and high-volume overhead conductor production, our Aluminum Alloy Rod CCR Line offers measurable performance:<\/p>\n

    \n
  • H-Type Four-Side Cooling Crystallization Wheel<\/strong>: Produces dense, uniform ingots with superior surface quality and minimal defects \u2014 critical for high-conductivity EC1350 and alloy rods.<\/li>\n
  • Flexible Roller Configurations<\/strong>: 3-roller (Y-type), 2-roller, or combined 2+3 roller modes optimized for different alloy grades and diameters (excellent roundness and mechanical properties).<\/li>\n
  • Advanced Medium-Frequency Induction Heater<\/strong>: Maintains precise rolling temperature, enables online quenching, and reduces oxidation.<\/li>\n
  • Intelligent PLC + HMI Control<\/strong>: Full-line linkage, real-time monitoring of speed, temperature, tension, and emulsion flow; recipe storage for multiple alloys.<\/li>\n
  • High-Capacity Output<\/strong>: 4.5\u20135 t\/h (4.5T model), 5\u20136.8 t\/h (6.8T model), or 6\u20137.5 t\/h (7.5T model) with low scrap rates and energy-efficient operation.<\/li>\n
  • Complete Turnkey Integration<\/strong>: Includes lubrication, emulsion cooling, filtration, and automatic coiling systems for seamless 24\/7 production.<\/li>\n<\/ul>\n

    These features deliver 15\u201325% higher output, significantly lower energy consumption, and consistent rod quality compared with separate casting and rolling processes.<\/p>\n

    \"Aluminum<\/p>\n

    \u0627\u0644\u0645\u0648\u0627\u0635\u0641\u0627\u062a \u0627\u0644\u0641\u0646\u064a\u0629<\/h4>\n\n\n\n\n\n\n
    \u0646\u0645\u0648\u0630\u062c<\/th>\nRod Diameter (mm)<\/th>\nRolling Times<\/th>\nCapacity (t\/h)<\/th>\nRoller Mode<\/th>\nMelting Furnace (t)<\/th>\nHolding Furnace (t)<\/th>\nFurnace Energy<\/th>\nApplicable Alloys<\/th>\n<\/tr>\n<\/thead>\n
    4.5T<\/td>\n9.5 \/ 12 \/ 15<\/td>\n15<\/td>\n4.5\u20135<\/td>\n3-roller<\/td>\n6<\/td>\n10\u201315<\/td>\nNatural gas \/ LPG<\/td>\nEC1350, 3#, 5#, 6#, 8#<\/td>\n<\/tr>\n
    7.5T<\/td>\n9.5 \/ 12<\/td>\n10 or 14<\/td>\n6\u20137.5<\/td>\n2-roller + 3-roller<\/td>\n12<\/td>\n20\u201325<\/td>\nNatural gas \/ LPG<\/td>\nEC1350, 3#, 5#, 6#, 8#<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Line speed up to 8 m\/s. Coil weight 2\u20133 tons. Custom capacities and configurations available upon request.<\/p>\n

    \u0627\u0644\u0623\u062c\u0632\u0627\u0621 \u0627\u0644\u0631\u0626\u064a\u0633\u064a\u0629 \u0648\u062a\u0643\u0627\u0645\u0644 \u0627\u0644\u0646\u0638\u0627\u0645<\/h3>\n
      \n
    • Melting & holding furnaces (customer supply or optional)<\/li>\n
    • Four-wheel continuous casting machine with H-type crystallization wheel<\/li>\n
    • Straightening & front haulage device<\/li>\n
    • Rolling shear + medium-frequency heater (optional)<\/li>\n
    • Continuous rolling mill (2\/3\/2+3 roller)<\/li>\n
    • Lubrication & emulsion cooling system<\/li>\n
    • Automatic coiling stand with arc guiding pipe and pre-deformation protection<\/li>\n
    • Intelligent PLC + HMI electrical control system<\/li>\n<\/ul>\n

      \u063a\u0631\u0636<\/strong>: One-step continuous production from molten aluminum to finished high-conductivity rod coils, maximizing efficiency and minimizing handling damage.<\/p>\n

      \u0627\u0644\u062a\u0637\u0628\u064a\u0642\u0627\u062a \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629<\/h3>\n
        \n
      • Production of EC grade aluminum rod for electrical conductors<\/li>\n
      • Aluminum alloy rod for overhead transmission lines (AAC, AAAC, ACSR)<\/li>\n
      • High-tensile conductive rods for power cables and building wire<\/li>\n
      • Aluminum alloy rod for automotive and industrial applications<\/li>\n
      • Precursor material for further wire drawing and stranding<\/li>\n<\/ul>\n

        The RLB CCR line is the ideal turnkey solution for aluminum rod producers seeking European\/American quality standards with maximum efficiency and reliability.<\/p>\n

        \u0623\u0633\u0626\u0644\u0629 \u0648\u0623\u062c\u0648\u0628\u0629 \u0645\u0641\u0635\u0644\u0629 \u2013 \u0625\u062c\u0627\u0628\u0627\u062a \u0639\u0644\u0649 \u0623\u0633\u0626\u0644\u0629 \u0639\u0645\u0644\u0627\u0626\u0643 \u0627\u0644\u062d\u0642\u064a\u0642\u064a\u0629<\/h3>\n

        Q1: What is the main advantage of the H-type crystallization wheel?<\/strong><\/p>\n

        A: Four-side cooling ensures rapid, uniform solidification, producing dense ingots with minimal porosity and excellent internal structure \u2014 directly improving final rod conductivity and mechanical properties.<\/p>\n

        Q2: How do I choose between 2-roller, 3-roller, or 2+3 roller configurations?<\/strong><\/p>\n

        A: 3-roller (Y-type) offers best roundness for standard EC1350; 2+3 combination provides superior control for high-strength alloys (6101\/6201\/8176); 2-roller suits high-speed production of simpler grades.<\/p>\n

        Q3: What energy sources are supported and how efficient is the line?<\/strong><\/p>\n

        A: Natural gas, LPG, heavy oil, diesel, or coal gas with regenerative options. Typical energy consumption is significantly lower than separate processes, with 15\u201325% savings reported in GCC installations.<\/p>\n

        Q4: Can the line produce multiple alloy grades without major reconfiguration?<\/strong><\/p>\n

        A: Yes. PLC recipe storage and modular roller\/heater design allow quick changeover between EC1350, 5005, 6101, 8176, etc.<\/p>\n

        Q5: What is the typical scrap rate and rod quality?<\/strong><\/p>\n

        A: Scrap rate <1.5% with proper degassing\/filtration. Rods meet or exceed international conductivity and tensile standards with bright surface finish.<\/p>\n

        Q6: Does the line integrate with existing melting furnaces?<\/strong><\/p>\n

        A: Fully compatible. We supply matching launders, flow control, and synchronization systems for seamless integration.<\/p>\n

        Q7: What is the expected payback period?<\/strong><\/p>\n

        A: 12\u201318 months for plants running 6,000+ hours\/year through higher output, lower energy use, and reduced scrap.<\/p>\n

        Q8: Do you provide installation, training, and after-sales support in Saudi Arabia?<\/strong><\/p>\n

        A: Yes. Full turnkey installation, commissioning, operator training (Arabic\/English), and 24\/7 remote + on-site support with local spare parts stock in the Eastern Province.<\/p>\n

        Why Choose RLB Aluminum Alloy Rod CCR Line?<\/h3>\n
          \n
        • \u062c\u0648\u062f\u0629 \u0645\u0648\u062b\u0648\u0642\u0629<\/strong>: Every line undergoes full-load testing; consistent rod quality with superior conductivity and mechanical properties.<\/li>\n
        • \u062e\u062f\u0645\u0629 \u0645\u062e\u0635\u0635\u0629<\/strong>: Tailored to your alloy mix, capacity, factory layout, and local energy infrastructure in Saudi Arabia & GCC.<\/li>\n
        • \u0634\u0631\u0627\u0643\u0629 \u0637\u0648\u064a\u0644\u0629 \u0627\u0644\u0623\u0645\u062f<\/strong>: \u062a\u0631\u0643\u064a\u0628 \u0643\u0627\u0645\u0644\u060c \u0648\u062a\u062f\u0631\u064a\u0628 \u0627\u0644\u0645\u0634\u063a\u0644\u064a\u0646\u060c \u0648\u062a\u0648\u0641\u064a\u0631 \u0642\u0637\u0639 \u0627\u0644\u063a\u064a\u0627\u0631\u060c \u0648\u0627\u0644\u062a\u0634\u062e\u064a\u0635 \u0639\u0646 \u0628\u0639\u062f\u060c \u0648\u0639\u0642\u0648\u062f \u0627\u0644\u0635\u064a\u0627\u0646\u0629 \u0627\u0644\u0642\u0627\u0626\u0645\u0629 \u0639\u0644\u0649 \u0627\u0644\u0623\u062f\u0627\u0621.<\/li>\n
        • \u062c\u0627\u0647\u0632\u0648\u0646 \u0644\u0631\u0624\u064a\u0629 2030<\/strong>: Proven technology supporting Saudi Green Initiative and local content requirements for overhead conductors.<\/li>\n<\/ul>\n

          \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/strong><\/p>\n

          \u062a\u0648\u0627\u0635\u0644 \u0645\u0639 \u0641\u0631\u064a\u0642\u0646\u0627 \u0627\u0644\u062a\u0642\u0646\u064a \u0627\u0644\u064a\u0648\u0645. \u062e\u0644\u0627\u0644 48 \u0633\u0627\u0639\u0629<\/strong> we will deliver a detailed configuration proposal, ROI calculation, layout drawings, and reference cases from similar GCC projects.<\/p>\n

          Ready to upgrade your aluminum rod production?<\/strong><\/p>\n

          \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646 <\/strong>\u2014 Let us deliver the reliable, high-efficiency Aluminum Alloy Rod Continuous Casting and Rolling Line that powers your conductor manufacturing success in Saudi Arabia and the GCC.<\/p>\n

          ","protected":false},"excerpt":{"rendered":"

          \u0641\u064a \u0635\u0646\u0627\u0639\u0629 \u0623\u0633\u0644\u0627\u0643 \u0627\u0644\u0623\u0644\u0645\u0646\u064a\u0648\u0645 \u0627\u0644\u062d\u062f\u064a\u062b\u0629 \u0648\u0645\u0648\u0635\u0644\u0627\u062a \u0627\u0644\u0637\u0627\u0642\u0629 \u0627\u0644\u0639\u0644\u0648\u064a\u0629\u060c \u062a\u064f\u0639\u062f\u0651 \u0639\u0645\u0644\u064a\u0629 \u0627\u0644\u0635\u0628 \u0648\u0627\u0644\u062f\u0631\u0641\u0644\u0629 \u0627\u0644\u0645\u0633\u062a\u0645\u0631\u0629 (CCR) \u0627\u0644\u0637\u0631\u064a\u0642\u0629 \u0627\u0644\u0623\u0645\u062b\u0644 \u0644\u0625\u0646\u062a\u0627\u062c \u0642\u0636\u0628\u0627\u0646 \u0627\u0644\u0623\u0644\u0645\u0646\u064a\u0648\u0645 \u0648\u0633\u0628\u0627\u0626\u0643 \u0627\u0644\u0623\u0644\u0645\u0646\u064a\u0648\u0645 \u0639\u0627\u0644\u064a\u0629 \u0627\u0644\u062c\u0648\u062f\u0629. \u064a\u0648\u0641\u0631 \u062e\u0637 \u0625\u0646\u062a\u0627\u062c \u0642\u0636\u0628\u0627\u0646 \u0633\u0628\u0627\u0626\u0643 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\u0643\u0647\u0631\u0628\u0627\u0626\u064a\u0629 \u0641\u0627\u0626\u0642\u0629.<\/p>","protected":false},"featured_media":29054,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,81],"product_tag":[497,494,499,496,495,498,281],"class_list":{"0":"post-28394","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-casting-and-rolling-production-line","9":"product_tag-aac-aaac-acsr-rod-line","10":"product_tag-aluminum-alloy-rod-ccr-line","11":"product_tag-aluminum-rod-continuous-casting","12":"product_tag-aluminum-rod-production-line","13":"product_tag-continuous-casting-and-rolling-line","14":"product_tag-ec-grade-aluminum-rod-machine","15":"product_tag-reliable-cable-equipment","17":"first","18":"instock","19":"shipping-taxable","20":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28394","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/comments?post=28394"}],"version-history":[{"count":6,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28394\/revisions"}],"predecessor-version":[{"id":30044,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28394\/revisions\/30044"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/media\/29054"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/media?parent=28394"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_brand?post=28394"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_cat?post=28394"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_tag?post=28394"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}