{"id":28401,"date":"2026-04-26T06:40:27","date_gmt":"2026-04-26T06:40:27","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28401"},"modified":"2026-06-04T06:10:56","modified_gmt":"2026-06-04T06:10:56","slug":"double-wire-intermediate-wire-drawing-machine-and-continuous-annealing-production-line-rzl280-series","status":"publish","type":"product","link":"https:\/\/doingcable.com\/ar\/product\/double-wire-intermediate-wire-drawing-machine-and-continuous-annealing-production-line-rzl280-series\/","title":{"rendered":"\u0645\u0627\u0643\u064a\u0646\u0629 \u0633\u062d\u0628 \u0627\u0644\u0623\u0633\u0644\u0627\u0643 \u0627\u0644\u0648\u0633\u064a\u0637\u0629 \u0630\u0627\u062a \u0627\u0644\u0633\u0644\u0643 \u0627\u0644\u0645\u0632\u062f\u0648\u062c \u0648\u062e\u0637 \u0625\u0646\u062a\u0627\u062c \u0627\u0644\u062a\u0644\u062f\u064a\u0646 \u0627\u0644\u0645\u0633\u062a\u0645\u0631 (\u0633\u0644\u0633\u0644\u0629 RZL280)"},"content":{"rendered":"

In fine copper wire manufacturing, achieving ultra-fine diameters with consistent softness and high surface quality is essential for electronic cables, magnet wires, automotive harnesses, and specialty conductors. The\u00a0Double Wire Intermediate Wire Drawing Machine with Continuous Annealing<\/strong>\u00a0(RZL280 series) is a high-efficiency solution that draws incoming copper wire from \u00d82.6\u20133.5mm down to a minimum of \u00d80.4mm while performing online annealing in a single continuous pass.<\/p>\n

Available in single-head and double-head configurations, this intermediate drawing line maximizes output, reduces floor space requirements, and delivers bright, uniformly annealed fine wire ready for further processing or bunching.<\/p>\n

\u0639\u0645\u0644\u064a\u0629 \u062a\u0643\u0646\u0648\u0644\u0648\u062c\u064a\u0629 \u0645\u0648\u062c\u0632\u0629<\/h3>\n

Incoming Wire \u2192 Double-Head Drawing \u2192 Online Continuous Annealing \u2192 Final Take-Up<\/strong> Copper rod (\u00d82.6\u20133.5 mm) \u2192 Tungsten carbide treated extension wheels & drawing cones \u2192 Straightening & tension control \u2192 Medium-frequency or DC continuous annealing (3000 A \/ max 50 V) \u2192 Cooling & drying \u2192 Automatic dual spooler or vertical coiler \u2192 Finished soft fine copper wire (\u00d80.4\u20132.76 mm).<\/p>\n

The entire line operates under full PLC + HMI synchronization, with real-time monitoring of speed, tension, annealing current\/voltage, and emulsion flow.<\/p>\n

\"Copper<\/p>\n

Core Technical Advantages & Performance Data<\/h3>\n

Engineered for high-volume fine wire production in Saudi Arabia and GCC cable plants, the RZL280 series offers measurable advantages:<\/p>\n

    \n
  • Double-Head Capability (RZL280-17\/2)<\/strong>: Processes two wires simultaneously, doubling output without extra operators \u2014 ideal for mass production of identical-specification wires.<\/li>\n
  • Tungsten Carbide Treated Drawing Wheels<\/strong>: Four groups of multi-layer cones with tungsten carbide surface treatment provide exceptional wear resistance (service life 2\u20133\u00d7 longer than standard), low maintenance, and consistent diameter control.<\/li>\n
  • \u0627\u0644\u062a\u0644\u062f\u064a\u0646 \u0627\u0644\u0645\u0633\u062a\u0645\u0631 \u0627\u0644\u0645\u062a\u0643\u0627\u0645\u0644<\/strong>: DC annealing system (3000 A \/ max 50 V, 195 kVA) produces soft wire with 25\u201333% elongation directly from the drawing process, eliminating separate annealing steps and reducing handling damage.<\/li>\n
  • High Drawing Speeds<\/strong>: Up to 25 m\/s (1500 m\/min mechanical speed) with frequency-controlled AC motors (75\u2013280 kW main power).<\/li>\n
  • \u0627\u0644\u062a\u062d\u0643\u0645 \u0627\u0644\u0630\u0643\u064a MMI + PLC<\/strong>: Full-line synchronization, recipe storage for different diameters\/annealing parameters, and touch-screen operation \u2014 reduces operator intervention and ensures stable 24\/7 production.<\/li>\n
  • Flexible Configurations<\/strong>: Compatible with single spooler, automatic dual spooler, or vertical coiler; optional threading machine, heat exchanger, steam generator (9 kW, 12 kg\/h steam), and filtration systems for turnkey operation.<\/li>\n<\/ul>\n

    Production Speed Data (Double Wire, Soft Annealed)<\/strong>:<\/p>\n

      \n
    • 2 \u00d7 \u00d80.8 mm \u2192 1200 m\/min<\/li>\n
    • 2 \u00d7 \u00d81.0 mm \u2192 1000 m\/min<\/li>\n
    • 2 \u00d7 \u00d81.2 mm \u2192 700 m\/min<\/li>\n
    • 2 \u00d7 \u00d81.6 mm \u2192 700 m\/min (25\u201333% elongation)<\/li>\n<\/ul>\n

      These features deliver 30\u201350% higher productivity, lower energy consumption per ton, and superior wire quality compared with conventional single-head systems.<\/p>\n

      \u0627\u0644\u0645\u0648\u0627\u0635\u0641\u0627\u062a \u0627\u0644\u0641\u0646\u064a\u0629<\/h3>\n\n\n\n\n\n\n\n\n
      \u0646\u0645\u0648\u0630\u062c<\/th>\nHeads<\/th>\nDie No.<\/th>\nInlet Dia. (mm)<\/th>\nOutlet Dia. (mm)<\/th>\nDrawing Speed (m\/s)<\/th>\nInstalled Capacity (kW)<\/th>\n<\/tr>\n<\/thead>\n
      RZL280-17<\/td>\n1<\/td>\n17<\/td>\n2.6\u20133.5<\/td>\n0.4\u20131.2<\/td>\n25<\/td>\n240<\/td>\n<\/tr>\n
      RZL280-13<\/td>\n1<\/td>\n13<\/td>\n2.6\u20133.5<\/td>\n0.8\u20132.76<\/td>\n20<\/td>\n280<\/td>\n<\/tr>\n
      RZL280-9<\/td>\n1<\/td>\n9<\/td>\n2.6\u20133.2<\/td>\n1.0\u20131.8<\/td>\n15<\/td>\n260<\/td>\n<\/tr>\n
      RZL280-17\/2<\/td>\n2<\/td>\n17<\/td>\n2.6\u20133.5<\/td>\n0.5\u20131.8<\/td>\n25<\/td>\n290<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Additional Specs (ZL280B-13\/2\/TH3000-2 reference):<\/p>\n

      Cone diameter max. 280 mm, capstan \u00d8280 mm, machine dimensions 2450\u00d71300\u00d71400 mm, net weight ~3500 kg, annealing capacity 195 kVA. Custom configurations available.<\/p>\n

      \u0627\u0644\u0623\u062c\u0632\u0627\u0621 \u0627\u0644\u0631\u0626\u064a\u0633\u064a\u0629 \u0648\u062a\u0643\u0627\u0645\u0644 \u0627\u0644\u0646\u0638\u0627\u0645<\/h3>\n
        \n
      • Tungsten carbide treated multi-layer drawing cones & extension wheels<\/li>\n
      • High-precision drawing dies & tension control system<\/li>\n
      • DC continuous annealing unit (3000 A) with steam generator (9 kW)<\/li>\n
      • Intelligent PLC + HMI control cabinet<\/li>\n
      • Lubrication & emulsion cooling system with filtration<\/li>\n
      • Automatic dual spooler or vertical coiler (optional WS\/WF series)<\/li>\n<\/ul>\n

        \u063a\u0631\u0636<\/strong>: One-pass high-speed drawing + annealing for bright, soft, high-ductility fine copper wire ready for bunching, stranding, or extrusion.<\/p>\n

        \u0627\u0644\u062a\u0637\u0628\u064a\u0642\u0627\u062a \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629<\/h3>\n
          \n
        • High-volume production of fine copper wires (\u00d80.4\u20131.8mm)<\/li>\n
        • Precursor wire for magnet wire and enameled wire lines<\/li>\n
        • Automotive and electronic cable conductors<\/li>\n
        • Multi-strand flexible conductors and cable screening<\/li>\n
        • Integration with bunching machines or final extrusion lines<\/li>\n<\/ul>\n

          The RLB double-wire intermediate drawing and annealing line is especially effective for mass production of identical-specification fine wires, delivering unmatched efficiency and quality consistency.<\/p>\n

          Detailed FAQs \u2013 Answering Real Customer Questions<\/h3>\n

          Q1: What is the advantage of double-head configuration?<\/strong><\/p>\n

          A: The RZL280-17\/2 model draws two wires simultaneously, doubling productivity while using the same floor space and operator \u2014 ideal for high-volume identical-specification fine wire production.<\/p>\n

          Q2: How does online continuous annealing improve wire quality?<\/strong><\/p>\n

          A: Integrated DC annealing (3000 A \/ max 50 V) produces soft wire with 25\u201333% elongation directly after drawing, eliminating separate annealing, reducing oxidation, and ensuring uniform softness and bright surface.<\/p>\n

          Q3: What is the typical service life of the tungsten carbide wheels?<\/strong><\/p>\n

          A: 2\u20133\u00d7 longer than standard wheels due to tungsten carbide surface treatment; easy maintenance with quick-change design.<\/p>\n

          Q4: What power and utilities are required?<\/strong><\/p>\n

          A: Main motor 75\u2013290 kW (frequency conversion), compressed air 0.6\u20130.7 MPa (50 L\/min, dew point -25\u00b0C), steam generator 9 kW. All systems are energy-efficient with frequency inverters.<\/p>\n

          Q5: Can the machine integrate with my existing bunching or extrusion line?<\/strong><\/p>\n

          A: Yes. Compatible with WS series single\/dual spoolers and WF series coilers; we provide full synchronization and turnkey integration.<\/p>\n

          Q6: What is the expected payback period?<\/strong><\/p>\n

          A: 12\u201318 months through doubled output (double-head), reduced scrap, lower energy use, and elimination of separate annealing steps.<\/p>\n

          Q7: Do you provide installation, training, and after-sales support in Saudi Arabia?<\/strong><\/p>\n

          A: Yes. Full turnkey installation, commissioning, operator training (English), 24\/7 remote diagnostics, and local spare parts stock in the Eastern Province.<\/p>\n

          \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/strong><\/p>\n

          \u062a\u0648\u0627\u0635\u0644 \u0645\u0639 \u0641\u0631\u064a\u0642\u0646\u0627 \u0627\u0644\u062a\u0642\u0646\u064a \u0627\u0644\u064a\u0648\u0645. \u062e\u0644\u0627\u0644 48 \u0633\u0627\u0639\u0629<\/strong> \u0633\u0646\u0642\u062f\u0645 \u0627\u0642\u062a\u0631\u0627\u062d\u064b\u0627 \u062a\u0641\u0635\u064a\u0644\u064a\u064b\u0627 \u0644\u0644\u062a\u0643\u0648\u064a\u0646\u060c \u0648\u062d\u0633\u0627\u0628\u064b\u0627 \u0644\u0639\u0627\u0626\u062f \u0627\u0644\u0627\u0633\u062a\u062b\u0645\u0627\u0631\u060c \u0648\u0631\u0633\u0648\u0645\u0627\u062a \u062a\u062e\u0637\u064a\u0637\u064a\u0629\u060c \u0648\u062d\u0627\u0644\u0627\u062a \u0645\u0631\u062c\u0639\u064a\u0629 \u0645\u0646 \u0645\u0634\u0627\u0631\u064a\u0639 \u0645\u0645\u0627\u062b\u0644\u0629 \u0641\u064a \u062f\u0648\u0644 \u0645\u062c\u0644\u0633 \u0627\u0644\u062a\u0639\u0627\u0648\u0646 \u0627\u0644\u062e\u0644\u064a\u062c\u064a.<\/p>\n

          Ready to upgrade your fine copper wire production?<\/strong><\/p>\n

          \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/strong> \u2014 Let us deliver the high-speed, double-wire intermediate drawing machine with continuous annealing that powers your cable manufacturing success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

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\u0627\u0644\u062a\u062c\u0645\u064a\u0639.<\/p>","protected":false},"featured_media":29664,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,82],"product_tag":[490,489,475,492,493,281,491],"class_list":{"0":"post-28401","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-drawing-machine","9":"product_tag-continuous-annealing-line","10":"product_tag-double-wire-intermediate-drawing-machine","11":"product_tag-fine-copper-wire-drawing","12":"product_tag-high-speed-intermediate-drawing","13":"product_tag-multi-head-drawing-machine","14":"product_tag-reliable-cable-equipment","15":"product_tag-rzl280-drawing-line","17":"first","18":"instock","19":"shipping-taxable","20":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28401","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/comments?post=28401"}],"version-history":[{"count":5,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28401\/revisions"}],"predecessor-version":[{"id":30048,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product\/28401\/revisions\/30048"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/media\/29664"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/media?parent=28401"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_brand?post=28401"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_cat?post=28401"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/ar\/wp-json\/wp\/v2\/product_tag?post=28401"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}