{"id":28412,"date":"2026-04-26T06:42:24","date_gmt":"2026-04-26T06:42:24","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28412"},"modified":"2026-07-25T08:12:25","modified_gmt":"2026-07-25T08:12:25","slug":"\u0622\u0644\u0629-\u062c\u062f\u0644-\u0645\u0632\u062f\u0648\u062c\u0629","status":"publish","type":"product","link":"https:\/\/doingcable.com\/ar\/product\/\u0622\u0644\u0629-\u062c\u062f\u0644-\u0645\u0632\u062f\u0648\u062c\u0629\/","title":{"rendered":"\u0645\u0635\u0646\u0639 \u0622\u0644\u0629 \u062a\u062c\u0645\u064a\u0639 \u0645\u0644\u062a\u0648\u064a \u0645\u0632\u062f\u0648\u062c"},"content":{"rendered":"

In the modern wire and cable industry, demand for high-performance multi-strand conductors continues to accelerate, driven by growth in electronics, electric vehicles, renewable energy systems, data centers and industrial automation. Precise, high-speed bunching of fine wires is essential to achieve the flexibility, conductivity, mechanical strength and surface quality required by these demanding applications.<\/p>\n

\u0627\u0644 \u0622\u0644\u0629 \u062a\u062c\u0645\u064a\u0639 \u0645\u0632\u062f\u0648\u062c\u0629 \u0627\u0644\u0644\u0641<\/strong> series (Models 315E to 1250) is a high-speed, high-precision industrial solution specifically engineered for stranding multi-stranded copper wires, tinned copper wires, enameled wires and copper-clad aluminum (CCA) wires. Unlike conventional single-twist systems, the true double-twist mechanism applies two twists with every single rotation of the bow<\/strong>. This doubles productivity while preserving conductor integrity, delivering uniform lay length and a bright, compact surface finish ready for extrusion, laying-up or final cable assembly.<\/p>\n

This technology is particularly valuable for cable manufacturers in Saudi Arabia and the wider GCC region who must increase output to support Vision 2030 localization, mega-projects (NEOM, Red Sea, Qiddiya), EV charging infrastructure, solar farms and expanding data-center capacity \u2014 without compromising quality or raising scrap rates.<\/p>\n

How the Double Twist Process Works<\/h3>\n

Incoming single wires from pay-off racks (in-line or multi-head) enter the high-speed double-twist bunching head. The rotating bow imparts two twists per revolution (100% back-twist capability available). An advanced constant-tension system maintains stable force from full to empty bobbin. PLC control sets and locks lay pitch and direction. The finished multi-strand conductor is wound onto the take-up bobbin with excellent concentricity and minimal internal stress.<\/p>\n

The result is a conductor that combines high flexibility with superior electrical performance and a clean, bright surface \u2014 critical for downstream processes and end-product reliability.<\/p>\n

Technological Process<\/h3>\n

Incoming single wires from pay-off racks (in-line or multi-head) \u2192 High-speed double-twist bunching head with 100% back-twist capability \u2192 Advanced constant-tension control system \u2192 PLC-controlled lay pitch and direction setting \u2192 Finished compact, bright, high-quality multi-strand bunched conductor wound onto take-up bobbins.<\/p>\n

The double-twist principle applies two twists during each full rotation of the bow, significantly increasing linear output compared with single-twist machines while maintaining the mechanical and electrical properties of the finished conductor.<\/p>\n

Core Technical Advantages<\/h3>\n

True Double-Twist Technology \u2013 Up to 2\u00d7 Productivity<\/strong><\/p>\n

Two twists per revolution deliver significantly higher linear output than single-twist machines at the same rotational speed. Industry comparisons show double-twist systems can more than double throughput on fine-to-medium conductors while reducing cost per meter of finished conductor.<\/p>\n

Full-Automatic PLC + HMI Intelligent Control<\/strong><\/p>\n

Operators preset lay pitch, direction and tension via an intuitive touchscreen. Recipe storage enables rapid, error-free changeovers. Real-time monitoring and automatic stop functions (wire break, length reached, door open) minimize downtime and operator intervention.<\/p>\n

Precision Constant Tension Control<\/strong><\/p>\n

Stable tension from full to empty bobbin dramatically reduces wire breakage and surface defects. Lay-length consistency typically reaches \u00b11% or better, producing uniform, high-quality bunched conductors with bright surfaces.<\/p>\n

Carbon-Fiber Composite Bows (Selected Models)<\/strong><\/p>\n

Lightweight, high-strength carbon-fiber bows lower centrifugal force, reduce vibration and energy consumption, and allow higher sustained speeds with improved service life and lower noise.<\/p>\n

Wide Application Range & Flexible Integration<\/strong><\/p>\n

Covers ultra-fine wires from \u03a60.04 mm up to \u03a63.2 mm across eight models. Supports both in-line pay-off racks (\u03a6100\u2013300 mm bobbins) and double-bobbin multi-head pay-off systems (\u03a6500\u2013800 mm), enabling seamless integration with existing drawing lines or standalone operation.<\/p>\n

Robust, Safe & Low-Maintenance Design<\/strong><\/p>\n

Closed safety enclosure with noise isolation (industry benchmarks \u226475 dB), electromagnetic braking, and durable construction for continuous 24-hour industrial duty. Low maintenance requirements support long-term operational reliability.<\/p>\n

\u0627\u0644\u0645\u0648\u0627\u0635\u0641\u0627\u062a \u0627\u0644\u0641\u0646\u064a\u0629<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n\n
\u0646\u0645\u0648\u0630\u062c<\/th>\nMax. Bobbin (mm)<\/th>\nCopper Wire Dia. (mm)<\/th>\nSectional Area (mm\u00b2)<\/th>\nMax. OD (mm)<\/th>\nLay Range (mm)<\/th>\nMax. Speed (rpm)<\/th>\n<\/tr>\n<\/thead>\n
315E<\/td>\n\u03a6300 \u00d7 180<\/td>\n0.04 \u2013 0.10<\/td>\n0.25\u20131.1<\/td>\n5 \u2013 11<\/td>\n1.2 \u2013 24<\/td>\n3000<\/td>\n<\/tr>\n
500A-C<\/td>\n\u03a6500 \u00d7 320<\/td>\n0.08 \u2013 0.32<\/td>\n2\u20135.3<\/td>\n4 \u2013 40<\/td>\n0.02 \u2013 300<\/td>\n3000<\/td>\n<\/tr>\n
500E<\/td>\n\u03a6500 \u00d7 320<\/td>\n0.06 \u2013 0.26<\/td>\n1.5\u20132.8<\/td>\n6 \u2013 44<\/td>\n3 \u2013 300<\/td>\n3000<\/td>\n<\/tr>\n
630C<\/td>\n\u03a6630 \u00d7 475<\/td>\n0.23 \u2013 0.64<\/td>\n1.5 \u2013 6<\/td>\n6 \u2013 26<\/td>\n19 \u2013 75<\/td>\n1570<\/td>\n<\/tr>\n
630P<\/td>\n\u03a6630 \u00d7 475<\/td>\n0.15 \u2013 0.64<\/td>\n1.5 \u2013 5<\/td>\n5 \u2013 15<\/td>\n54 \u2013 73.89<\/td>\n2200<\/td>\n<\/tr>\n
800<\/td>\n\u03a6800 \u00d7 600<\/td>\n0.25 \u2013 0.8<\/td>\n2.5 \u2013 16<\/td>\n\u2264 \u03a634<\/td>\n56 \u2013 181.76<\/td>\n1200<\/td>\n<\/tr>\n
1000<\/td>\n\u03a61000 \u00d7 750<\/td>\n0.4 \u2013 1.5<\/td>\n4 \u2013 20<\/td>\n\u2264 \u03a612<\/td>\n34.55 \u2013 181.76<\/td>\n800<\/td>\n<\/tr>\n
1250<\/td>\n\u03a61250 \u00d7 950<\/td>\n1.2 \u2013 3.2<\/td>\n70<\/td>\n\u2264 \u03a622<\/td>\n40 \u2013 500<\/td>\n650<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\u062a\u062a\u0648\u0641\u0631 \u0627\u0644\u062a\u0643\u0648\u064a\u0646\u0627\u062a \u0627\u0644\u0645\u062e\u0635\u0635\u0629 \u0648\u0627\u0644\u0637\u0631\u0627\u0632\u0627\u062a \u0630\u0627\u062a \u0627\u0644\u0633\u0639\u0627\u062a \u0627\u0644\u0623\u0639\u0644\u0649 \u0639\u0646\u062f \u0627\u0644\u0637\u0644\u0628.<\/em><\/p>\n

\"Double<\/p>\n

Expanded Primary Applications<\/h3>\n
    \n
  • Multi-stranded copper and tinned wires for electronic cables, USB, headphone and internal device wiring<\/li>\n
  • Enameled wires for magnet wire and winding applications<\/li>\n
  • Copper-clad aluminum (CCA) for lightweight conductors<\/li>\n
  • Automotive and EV wiring harnesses (vibration-resistant, thin-wall and high-flex constructions)<\/li>\n
  • Data and LAN cables (Cat5e \/ Cat6 \/ Cat7 twisted-pair production)<\/li>\n
  • Renewable-energy cables (solar, wind and EV charging systems)<\/li>\n
  • Industrial control, instrumentation and automation multi-core cables<\/li>\n
  • Small-core laying-up for communication and specialty cables<\/li>\n<\/ul>\n

    Double Twist vs Single Twist \u2013 Key Performance Comparison<\/h3>\n\n\n\n\n\n\n\n\n\n\n
    \u0645\u064a\u0632\u0629<\/th>\n\u0622\u0644\u0629 \u062a\u062c\u0645\u064a\u0639 \u0645\u0632\u062f\u0648\u062c\u0629 \u0627\u0644\u0644\u0641<\/th>\nSingle Twist Bunching Machine<\/th>\n<\/tr>\n<\/thead>\n
    Twists per Revolution<\/td>\n2<\/td>\n1<\/td>\n<\/tr>\n
    Productivity<\/td>\nUp to 2\u00d7 higher<\/td>\nBaseline<\/td>\n<\/tr>\n
    Typical Output Suitability<\/td>\nHigh-volume fine-to-medium conductors<\/td>\nPrecision or lower-volume runs<\/td>\n<\/tr>\n
    Finished Conductor Stress<\/td>\nLower internal stress, excellent concentricity<\/td>\nHigher path-induced stress possible<\/td>\n<\/tr>\n
    Energy & Cost per Meter<\/td>\nLower at high utilization<\/td>\nHigher for equivalent volume<\/td>\n<\/tr>\n
    Best Fit<\/td>\nElectronics, automotive EV, data, renewable<\/td>\nSpecialized or large rigid sections<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    \u0627\u0644\u062a\u0637\u0628\u064a\u0642\u0627\u062a \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629<\/h3>\n
      \n
    • Multi-stranded copper and tinned wires for electronic cables and harnesses<\/li>\n
    • Enameled wires for magnet and winding applications<\/li>\n
    • Copper-clad aluminum wires for lightweight conductors<\/li>\n
    • Small-core laying-up for data, control, and communication cables<\/li>\n<\/ul>\n

      The machine supports various pay-off options \u2014 in-line racks for \u03a6100\u2013300 mm bobbins or multi-head racks for larger \u03a6500\u2013800 mm bobbins \u2014 allowing seamless integration into existing production lines.<\/p>\n

      Why Leading GCC Manufacturers Choose This Series<\/h3>\n
        \n
      • \u062c\u0648\u062f\u0629 \u0645\u0648\u062b\u0648\u0642\u0629<\/strong>: Factory-tested machines designed for consistent long-term performance under continuous industrial duty.<\/li>\n
      • Customized Technical Solutions<\/strong>: Tailored pay-off systems, layout drawings and process integration matched to your exact factory requirements in Saudi Arabia and the GCC.<\/li>\n
      • \u0634\u0631\u0627\u0643\u0629 \u0637\u0648\u064a\u0644\u0629 \u0627\u0644\u0623\u0645\u062f<\/strong>: Complete installation, English-language operator training, spare-parts supply, remote diagnostics and performance maintenance contracts.<\/li>\n
      • Vision 2030 Alignment<\/strong>: High-efficiency, low-maintenance technology that supports local content, reduced scrap and the Kingdom\u2019s growing demand for multi-strand conductors in energy, mobility and digital infrastructure projects.<\/li>\n<\/ul>\n

        \"Double<\/p>\n

        Ready to increase your fine-wire and multi-strand bunching efficiency?<\/strong><\/p>\n

        \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/strong> \u2014 Contact our technical team today. Within 48 hours you will receive a detailed configuration proposal, ROI calculation based on your target volumes, complete layout drawings and relevant GCC project references.<\/p>","protected":false},"excerpt":{"rendered":"

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