{"id":28421,"date":"2026-04-26T06:43:48","date_gmt":"2026-04-26T06:43:48","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28421"},"modified":"2026-06-04T09:17:27","modified_gmt":"2026-06-04T09:17:27","slug":"\u0622\u0644\u0629-\u0644\u0641-\u0627\u0644\u0637\u0628\u0648\u0644-\u0630\u0627\u062a-\u062f\u0631\u0639-\u0645\u0646-\u0627\u0644\u0623\u0633\u0644\u0627\u0643-\u0627\u0644\u0641\u0648\u0644\u0627","status":"publish","type":"product","link":"https:\/\/doingcable.com\/ar\/product\/\u0622\u0644\u0629-\u0644\u0641-\u0627\u0644\u0637\u0628\u0648\u0644-\u0630\u0627\u062a-\u062f\u0631\u0639-\u0645\u0646-\u0627\u0644\u0623\u0633\u0644\u0627\u0643-\u0627\u0644\u0641\u0648\u0644\u0627\/","title":{"rendered":"\u0623\u0633\u0637\u0648\u0627\u0646\u0629 \u0645\u0644\u062a\u0648\u064a\u0629 \u0645\u0639 \u062a\u062f\u0631\u064a\u0639 \u0633\u0644\u0643 \u0641\u0648\u0644\u0627\u0630\u064a \u0644\u0644\u0645\u0648\u0635\u0644\u0627\u062a \u0648\u0627\u0644\u0643\u0627\u0628\u0644\u0627\u062a"},"content":{"rendered":"

In medium- and high-voltage power cable manufacturing, the stranding and armoring stage determines mechanical strength, flexibility, and long-term reliability. The \u0622\u0644\u0629 \u0644\u0641 \u0627\u0644\u0637\u0628\u0648\u0644 RLB \u0645\u0639 \u062f\u0631\u0639 \u0645\u0646 \u0627\u0644\u0623\u0633\u0644\u0627\u0643 \u0627\u0644\u0641\u0648\u0644\u0627\u0630\u064a\u0629<\/strong><\/a> provides a complete, space-saving solution for laying up 2-, 3-, 4-, or 5-core cables (round, straight-sector, or pre-spiral sector conductors) while simultaneously applying steel wire armor.<\/p>\n

This universal rotating machine draws on proven designs used by leading global manufacturers for HV Milliken conductors, power cables, screening, and armoring operations. By integrating steel wire pay-off and pre-twist units directly into the line, it eliminates the need for a separate armoring machine, significantly reducing floor space, labor, and production steps while ensuring consistent quality that meets IEC, GB, ASTM, and international standards.<\/p>\n

Ideal for cable manufacturers supporting Saudi Vision 2030<\/strong> power transmission projects, NEOM, Aramco-related infrastructure, and broader GCC energy and industrial developments, this machine produces high-quality steel wire armored (SWA) cables ready for underground and direct-buried installations.<\/p>\n

Technological Process For Drum Twister<\/h2>\n

Pay-off Reels<\/strong> \u2192 Rotating Drum Twister Cage<\/strong> (with adjustable 0\u2013100% back-twist) \u2192 Integrated Steel Wire Armoring Section<\/strong> (centralized pay-off + pre-twist) \u2192 Optional Filling & Taping Heads<\/strong> \u2192 Rotating Caterpillar or Large Drum Take-up<\/strong> \u2192 Finished Armored Multi-Core Cable<\/strong><\/p>\n

The single-pass design ensures stable synchronization, precise pitch control, and excellent armor adhesion from start to finish.<\/p>\n

\"\u0622\u0644\u0629<\/p>\n

\u0627\u0644\u0645\u064a\u0632\u0627\u062a \u0627\u0644\u0645\u062a\u0642\u062f\u0645\u0629 \u0648\u0645\u0632\u0627\u064a\u0627 \u0627\u0644\u0639\u0645\u0644\u064a\u0629<\/h3>\n
    \n
  • Flexible Back-Twist Control (0\u2013100%)<\/strong>: Freely adjustable via touchscreen for round or sector conductors, optimizing electrical performance and mechanical stress relief \u2014 critical for shaped conductors and long-term cable integrity.<\/li>\n
  • \u062f\u0631\u0648\u0639 \u0633\u0644\u0643\u064a\u0629 \u0641\u0648\u0644\u0627\u0630\u064a\u0629 \u0645\u062a\u0643\u0627\u0645\u0644\u0629<\/strong>: Add centralized steel wire pay-off stands (bobbin or coil type) and pre-twist devices to produce fully armored cables in one operation. Supports up to 48\/60\/72\/84\/96 wires (typical 1.3\u20133.2 mm diameter) without extending line length.<\/li>\n
  • Precision Independent Drives<\/strong>: Each unit uses AC servo or induction motors with encoder feedback for high-precision synchronization. Rotating pay-off can operate independently, synchronized, or with individual speed control.<\/li>\n
  • Intelligent HMI + PLC Control<\/strong>: Store recipes, set lay length\/direction\/speed in real time, monitor production, and achieve automatic synchronization with take-up. Touchscreen interface simplifies operation and reduces training time.<\/li>\n
  • \u0627\u0644\u062a\u0639\u0628\u0626\u0629 \u0648\u0627\u0644\u0644\u0635\u0642 \u0627\u062e\u062a\u064a\u0627\u0631\u064a\u0627\u0646<\/strong>: Integrate up to 24 filling bobbins and semi-tangential taping heads (non-metallic or copper tape) for complete multi-layer construction.<\/li>\n
  • \u062a\u0643\u0648\u064a\u0646 \u0634\u062f\u064a\u062f \u0627\u0644\u062a\u062d\u0645\u0644<\/strong>: Rotating caterpillar or large drum take-up handles finished cables up to \u03a6130 mm+ and heavy reels (up to 25\u201330 tons on larger models). Hydraulic lifting platforms ensure safe, efficient drum handling.<\/li>\n
  • Compact Line Design<\/strong>: Centralized steel wire pay-off positioned beside the main unit shortens overall production line length and reduces factory investment.<\/li>\n
  • Versatility<\/strong>: Suitable for LV\/MV\/HV power cables, Milliken segmental conductors (5\u20137 cores), screening operations, and even taping mode with stationary pay-off\/take-up for very large cables.<\/li>\n<\/ul>\n

    These features deliver consistent lay length, tight armor adhesion, excellent bending performance, and reduced production costs \u2014 key advantages over traditional separate stranding and armoring lines.<\/p>\n

    \"Drum<\/p>\n

    Technical Specifications (Typical Configurations)<\/h3>\n

    Models available from 1600 mm to 5000 mm take-up drum sizes. Custom configurations and higher-capacity versions available.<\/p>\n\n\n\n\n\n\n\n
    Take-up Drum (mm)<\/th>\nMax. Rotation Speed (rpm, approx.)<\/th>\nMax. Finished Cable OD (mm)<\/th>\nTypical Reel Loading (t)<\/th>\nTypical Armoring Wires<\/th>\n\u0627\u0644\u0623\u0641\u0636\u0644 \u0644\u0640<\/th>\n<\/tr>\n<\/thead>\n
    2000\u20132500<\/td>\n60\u201380<\/td>\n~100<\/td>\n10\u201312<\/td>\n48\u201372<\/td>\nMedium LV\/MV lines<\/td>\n<\/tr>\n
    3150<\/td>\n35\u201350<\/td>\n120<\/td>\n15\u201320<\/td>\n60\u201384<\/td>\nStandard HV & armored<\/td>\n<\/tr>\n
    3600\u20134200<\/td>\n25\u201335<\/td>\n130+<\/td>\n25\u201330<\/td>\n72\u201396<\/td>\nHeavy-duty & long-length cables<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    \u062a\u062a\u0648\u0641\u0631 \u062a\u0643\u0648\u064a\u0646\u0627\u062a \u0645\u062e\u0635\u0635\u0629 \u0648\u0646\u0645\u0627\u0630\u062c \u0630\u0627\u062a \u0633\u0639\u0629 \u0623\u0639\u0644\u0649 \u0644\u062a\u0644\u0628\u064a\u0629 \u0645\u062a\u0637\u0644\u0628\u0627\u062a \u0627\u0644\u0625\u0646\u062a\u0627\u062c \u0627\u0644\u0645\u062d\u062f\u062f\u0629.<\/em><\/p>\n

    Key Process Parameters<\/strong><\/h4>\n
      \n
    • Lay pitch: Freely set (typically 200\u20135000+ mm)<\/li>\n
    • Back-twist: 0\u2013100% adjustable<\/li>\n
    • Conductor types: Round, straight sector, pre-spiral sector<\/li>\n
    • Drive: Independent AC servo\/induction motors with encoder feedback<\/li>\n
    • Control: Full HMI + PLC with recipe storage and real-time monitoring<\/li>\n
    • Optional: Filling bobbins, metallic\/non-metallic taping heads<\/li>\n<\/ul>\n

      Higher-capacity and custom-engineered models available to match specific production requirements and factory layouts in Saudi Arabia and the GCC.<\/p>\n

      \u0627\u0644\u062a\u0637\u0628\u064a\u0642\u0627\u062a \u0627\u0644\u0623\u0633\u0627\u0633\u064a\u0629<\/h3>\n
        \n
      • 2\u20135 core low-, medium-, and high-voltage power cables<\/li>\n
      • \u062a\u0635\u0645\u064a\u0645\u0627\u062a \u0627\u0644\u0645\u0648\u0635\u0644\u0627\u062a \u0627\u0644\u062f\u0627\u0626\u0631\u064a\u0629 \u0648\u0627\u0644\u0642\u0637\u0627\u0639\u064a\u0629 \u0648\u0627\u0644\u0642\u0637\u0627\u0639\u064a\u0629 \u0642\u0628\u0644 \u0627\u0644\u062d\u0644\u0632\u0648\u0646\u064a\u0629<\/li>\n
      • Steel wire armored (SWA) cables for underground, direct-buried, and industrial installations<\/li>\n
      • Industrial, mining, and fire-resistant multi-core cables requiring mechanical protection<\/li>\n
      • HV\/EHV applications including Milliken-type segmental conductors<\/li>\n
      • Screening and armoring operations for power, petrochemical, and specialty cables<\/li>\n<\/ul>\n

        Particularly suited for manufacturers producing cables for Saudi Vision 2030 power grid expansion, GCC infrastructure, and large-scale energy projects.<\/p>\n

        \"Drum<\/p>\n

        \u0623\u0633\u0626\u0644\u0629 \u0648\u0623\u062c\u0648\u0628\u0629 \u0645\u0641\u0635\u0644\u0629 \u2013 \u0625\u062c\u0627\u0628\u0627\u062a \u0639\u0644\u0649 \u0623\u0633\u0626\u0644\u0629 \u0639\u0645\u0644\u0627\u0626\u0643 \u0627\u0644\u062d\u0642\u064a\u0642\u064a\u0629<\/h3>\n

        Q1: What is the main advantage of the RLB Drum Twister over traditional stranding machines?<\/strong><\/p>\n

        A: It combines laying-up and steel wire armoring in a single continuous pass with 0\u2013100% adjustable back-twist, dramatically reducing production steps, floor space, labor, and overall manufacturing costs while improving cable consistency.<\/p>\n

        \u06332: \u0647\u0644 \u064a\u0645\u0643\u0646 \u062a\u0639\u062f\u064a\u0644 \u0627\u0644\u0644\u0641 \u0627\u0644\u0639\u0643\u0633\u064a \u0644\u0623\u0646\u0648\u0627\u0639 \u0627\u0644\u0645\u0648\u0635\u0644\u0627\u062a \u0627\u0644\u0645\u062e\u062a\u0644\u0641\u0629\u061f<\/strong><\/p>\n

        A: Yes. The rate is freely set from 0\u2013100% on the touchscreen for optimal performance with round or sector (straight\/pre-spiral) conductors, ensuring excellent electrical and mechanical properties.<\/p>\n

        \u0633\u0663: \u0647\u0644 \u064a\u062f\u0639\u0645 \u0627\u0644\u062a\u062f\u0631\u064a\u0639 \u0628\u0627\u0644\u0623\u0633\u0644\u0627\u0643 \u0627\u0644\u0641\u0648\u0644\u0627\u0630\u064a\u0629\u061f<\/strong><\/p>\n

        A: Yes. Integrated or add-on centralized steel wire pay-off and pre-twist devices enable full steel wire armoring in one operation \u2014 no separate armoring line required.<\/p>\n

        \u06334: \u0645\u0627 \u0647\u0648 \u0623\u0642\u0635\u0649 \u0642\u0637\u0631 \u0646\u0647\u0627\u0626\u064a \u0644\u0644\u0643\u0627\u0628\u0644\u061f<\/strong><\/p>\n

        A: Up to \u03a6130 mm or more depending on configuration, with heavy-duty rotating caterpillar or large drum take-up options for high-capacity production.<\/p>\n

        Q5: Is the machine suitable for complete turnkey production lines?<\/strong><\/p>\n

        A: Yes. As a professional cable machinery supplier, RLB provides full integration with pay-off stands, stranding, extrusion, testing, and auxiliary equipment for complete turnkey solutions.<\/p>\n

        Q6: Do you provide installation, training, and after-sales support in Saudi Arabia and the GCC?<\/strong><\/p>\n

        A: Yes. We offer complete turnkey installation and commissioning, operator training in Arabic and English, 24\/7 remote diagnostics, local spare parts support, and performance-based maintenance contracts for long-term reliability.<\/p>\n

        Why Choose RLB Drum Twister with Steel Wire Armouring?<\/h3>\n
          \n
        • \u062c\u0648\u062f\u0629 \u0645\u0648\u062b\u0648\u0642\u0629<\/strong>: Every machine undergoes rigorous full-load testing. Expect consistent lay length, tight armor adhesion, superior roundness, and excellent bending performance that meets international standards.<\/li>\n
        • \u062e\u062f\u0645\u0629 \u0645\u062e\u0635\u0635\u0629<\/strong>: Tailored configurations for your core count, conductor type, armor specification, factory layout, and specific Saudi\/GCC project requirements.<\/li>\n
        • \u0634\u0631\u0627\u0643\u0629 \u0637\u0648\u064a\u0644\u0629 \u0627\u0644\u0623\u0645\u062f<\/strong>: Full installation, operator training (Arabic\/English), spare parts supply, remote diagnostics, and ongoing technical support to maximize uptime and ROI.<\/li>\n
        • \u062c\u0627\u0647\u0632\u0648\u0646 \u0644\u0631\u0624\u064a\u0629 2030<\/strong>: High-efficiency technology that helps local manufacturers produce premium armored cables for Saudi Arabia\u2019s and the GCC\u2019s growing power transmission and infrastructure needs.<\/li>\n<\/ul>\n

          \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/h3>\n

          Contact our technical team today. Within 48 hours we will provide a detailed configuration proposal, ROI calculation, layout drawings, and reference cases from similar GCC projects.<\/p>\n

          Ready to upgrade your armored cable production line and reduce costs while improving quality?<\/strong> \u0627\u0633\u062a\u0641\u0633\u0631 \u0627\u0644\u0622\u0646<\/strong> \u2014 Let RLB deliver the high-performance Drum Twister with Steel Wire Armouring that powers your success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

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