{"id":28394,"date":"2026-04-26T06:39:06","date_gmt":"2026-04-26T06:39:06","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28394"},"modified":"2026-05-17T06:17:16","modified_gmt":"2026-05-17T06:17:16","slug":"aluminum-alloy-rod-continuous-casting-and-rolling-line","status":"publish","type":"product","link":"https:\/\/doingcable.com\/fr\/produit\/aluminum-alloy-rod-continuous-casting-and-rolling-line\/","title":{"rendered":"Ligne de coul\u00e9e continue et de laminage de barres en alliage d'aluminium | Syst\u00e8me de production CCR haute efficacit\u00e9"},"content":{"rendered":"

In modern aluminum wire and overhead conductor manufacturing, the continuous casting and rolling (CCR) process is the most efficient way to produce high-quality aluminum and aluminum alloy rods. The RLB Aluminum Alloy Rod Continuous Casting and Rolling Production Line<\/strong> delivers premium 9.5 mm, 12.5 mm, and 15 mm rods in EC1350, Series 3#, 5# (5005\/5154), 6# (6101\/6201), and Series 8# (8176\/8030) alloys \u2014 fully compliant with European and American standards.<\/p>\n

This fully integrated line combines melting, casting, rolling, and take-up into one continuous, high-output process, offering outputs of 4.5 t\/h or 7.5 t\/h with exceptional rod density, uniform grain structure, and superior electrical conductivity.<\/p>\n

Processus technologique bref<\/h3>\n

Complete Continuous Route<\/strong> (melting furnace prepared by customer): A00 aluminum ingots \/ scraps \u2192 Holding furnace \u2192 Online degassing & filtration \u2192 Four-wheel continuous casting machine (H-type crystallization wheel) \u2192 Straightening machine \u2192 Front haulage device \u2192 Rolling shear \u2192 Medium-frequency induction heater (optional) \u2192 Feeding device \u2192 Continuous rolling mill (2-roller \/ 3-roller \/ 2+3 roller) \u2192 Cooling & emulsion system \u2192 Automatic coiling stand \u2192 Finished high-conductivity aluminum alloy rod coils.<\/p>\n

The H-type four-side cooling crystallization wheel (diameter 1400\u20132300 mm, cross-section area 1600\u20133300 mm\u00b2) ensures rapid, uniform solidification with minimal porosity and excellent internal structure.<\/p>\n

Core Technical Advantages & Operational Excellence<\/h3>\n

Engineered for the demanding GCC climate and high-volume overhead conductor production, our Aluminum Alloy Rod CCR Line offers measurable performance:<\/p>\n

    \n
  • H-Type Four-Side Cooling Crystallization Wheel<\/strong>: Produces dense, uniform ingots with superior surface quality and minimal defects \u2014 critical for high-conductivity EC1350 and alloy rods.<\/li>\n
  • Flexible Roller Configurations<\/strong>: 3-roller (Y-type), 2-roller, or combined 2+3 roller modes optimized for different alloy grades and diameters (excellent roundness and mechanical properties).<\/li>\n
  • Advanced Medium-Frequency Induction Heater<\/strong>: Maintains precise rolling temperature, enables online quenching, and reduces oxidation.<\/li>\n
  • Intelligent PLC + HMI Control<\/strong>: Full-line linkage, real-time monitoring of speed, temperature, tension, and emulsion flow; recipe storage for multiple alloys.<\/li>\n
  • High-Capacity Output<\/strong>: 4.5\u20135 t\/h (4.5T model), 5\u20136.8 t\/h (6.8T model), or 6\u20137.5 t\/h (7.5T model) with low scrap rates and energy-efficient operation.<\/li>\n
  • Complete Turnkey Integration<\/strong>: Includes lubrication, emulsion cooling, filtration, and automatic coiling systems for seamless 24\/7 production.<\/li>\n<\/ul>\n

    These features deliver 15\u201325% higher output, significantly lower energy consumption, and consistent rod quality compared with separate casting and rolling processes.<\/p>\n

    \"Aluminum<\/p>\n

    Sp\u00e9cifications techniques<\/h4>\n\n\n\n\n\n\n
    Mod\u00e8le<\/th>\nRod Diameter (mm)<\/th>\nRolling Times<\/th>\nCapacit\u00e9 (t\/h)<\/th>\nRoller Mode<\/th>\nMelting Furnace (t)<\/th>\nHolding Furnace (t)<\/th>\n\u00c9nergie du four<\/th>\nApplicable Alloys<\/th>\n<\/tr>\n<\/thead>\n
    4.5T<\/td>\n9.5 \/ 12 \/ 15<\/td>\n15<\/td>\n4.5\u20135<\/td>\n3-roller<\/td>\n6<\/td>\n10\u201315<\/td>\nNatural gas \/ LPG<\/td>\nEC1350, 3#, 5#, 6#, 8#<\/td>\n<\/tr>\n
    7.5T<\/td>\n9.5 \/ 12<\/td>\n10 or 14<\/td>\n6\u20137.5<\/td>\n2-roller + 3-roller<\/td>\n12<\/td>\n20\u201325<\/td>\nNatural gas \/ LPG<\/td>\nEC1350, 3#, 5#, 6#, 8#<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Line speed up to 8 m\/s. Coil weight 2\u20133 tons. Custom capacities and configurations available upon request.<\/p>\n

    Composants principaux et int\u00e9gration du syst\u00e8me<\/h3>\n
      \n
    • Melting & holding furnaces (customer supply or optional)<\/li>\n
    • Four-wheel continuous casting machine with H-type crystallization wheel<\/li>\n
    • Straightening & front haulage device<\/li>\n
    • Rolling shear + medium-frequency heater (optional)<\/li>\n
    • Continuous rolling mill (2\/3\/2+3 roller)<\/li>\n
    • Lubrication & emulsion cooling system<\/li>\n
    • Automatic coiling stand with arc guiding pipe and pre-deformation protection<\/li>\n
    • Intelligent PLC + HMI electrical control system<\/li>\n<\/ul>\n

      But<\/strong>: One-step continuous production from molten aluminum to finished high-conductivity rod coils, maximizing efficiency and minimizing handling damage.<\/p>\n

      Applications principales<\/h3>\n
        \n
      • Production of EC grade aluminum rod for electrical conductors<\/li>\n
      • Aluminum alloy rod for overhead transmission lines (AAC, AAAC, ACSR)<\/li>\n
      • High-tensile conductive rods for power cables and building wire<\/li>\n
      • Aluminum alloy rod for automotive and industrial applications<\/li>\n
      • Precursor material for further wire drawing and stranding<\/li>\n<\/ul>\n

        The RLB CCR line is the ideal turnkey solution for aluminum rod producers seeking European\/American quality standards with maximum efficiency and reliability.<\/p>\n

        FAQ d\u00e9taill\u00e9es \u2013 R\u00e9pondre aux vraies questions de vos clients<\/h3>\n

        Q1: What is the main advantage of the H-type crystallization wheel?<\/strong><\/p>\n

        A: Four-side cooling ensures rapid, uniform solidification, producing dense ingots with minimal porosity and excellent internal structure \u2014 directly improving final rod conductivity and mechanical properties.<\/p>\n

        Q2: How do I choose between 2-roller, 3-roller, or 2+3 roller configurations?<\/strong><\/p>\n

        A: 3-roller (Y-type) offers best roundness for standard EC1350; 2+3 combination provides superior control for high-strength alloys (6101\/6201\/8176); 2-roller suits high-speed production of simpler grades.<\/p>\n

        Q3: What energy sources are supported and how efficient is the line?<\/strong><\/p>\n

        A: Natural gas, LPG, heavy oil, diesel, or coal gas with regenerative options. Typical energy consumption is significantly lower than separate processes, with 15\u201325% savings reported in GCC installations.<\/p>\n

        Q4: Can the line produce multiple alloy grades without major reconfiguration?<\/strong><\/p>\n

        A: Yes. PLC recipe storage and modular roller\/heater design allow quick changeover between EC1350, 5005, 6101, 8176, etc.<\/p>\n

        Q5: What is the typical scrap rate and rod quality?<\/strong><\/p>\n

        A: Scrap rate <1.5% with proper degassing\/filtration. Rods meet or exceed international conductivity and tensile standards with bright surface finish.<\/p>\n

        Q6: Does the line integrate with existing melting furnaces?<\/strong><\/p>\n

        A: Fully compatible. We supply matching launders, flow control, and synchronization systems for seamless integration.<\/p>\n

        Q7: What is the expected payback period?<\/strong><\/p>\n

        A: 12\u201318 months for plants running 6,000+ hours\/year through higher output, lower energy use, and reduced scrap.<\/p>\n

        Q8: Do you provide installation, training, and after-sales support in Saudi Arabia?<\/strong><\/p>\n

        A: Yes. Full turnkey installation, commissioning, operator training (Arabic\/English), and 24\/7 remote + on-site support with local spare parts stock in the Eastern Province.<\/p>\n

        Why Choose RLB Aluminum Alloy Rod CCR Line?<\/h3>\n
          \n
        • Qualit\u00e9 fiable<\/strong>: Every line undergoes full-load testing; consistent rod quality with superior conductivity and mechanical properties.<\/li>\n
        • Service personnalis\u00e9<\/strong>: Tailored to your alloy mix, capacity, factory layout, and local energy infrastructure in Saudi Arabia & GCC.<\/li>\n
        • Partenariat \u00e0 long terme<\/strong>Installation compl\u00e8te, formation des op\u00e9rateurs, fourniture de pi\u00e8ces d\u00e9tach\u00e9es, diagnostic \u00e0 distance et contrats de maintenance bas\u00e9s sur la performance.<\/li>\n
        • Pr\u00eat pour la Vision 2030<\/strong>: Proven technology supporting Saudi Green Initiative and local content requirements for overhead conductors.<\/li>\n<\/ul>\n

          Demande d'informations<\/strong><\/p>\n

          Contactez notre \u00e9quipe technique d\u00e8s aujourd'hui. 48 heures<\/strong> we will deliver a detailed configuration proposal, ROI calculation, layout drawings, and reference cases from similar GCC projects.<\/p>\n

          Ready to upgrade your aluminum rod production?<\/strong><\/p>\n

          Demande d'informations <\/strong>\u2014 Let us deliver the reliable, high-efficiency Aluminum Alloy Rod Continuous Casting and Rolling Line that powers your conductor manufacturing success in Saudi Arabia and the GCC.<\/p>\n

          ","protected":false},"excerpt":{"rendered":"

          Dans la fabrication moderne de fils d'aluminium et de conducteurs a\u00e9riens, le proc\u00e9d\u00e9 de coul\u00e9e et de laminage en continu (CCR) est la m\u00e9thode la plus efficace pour produire des barres d'aluminium et d'alliages d'aluminium de haute qualit\u00e9. La ligne de production de barres en alliage d'aluminium RLB, par coul\u00e9e et laminage en continu, produit des barres de qualit\u00e9 sup\u00e9rieure de 9,5 mm, 12,5 mm et 15 mm en alliages EC1350, s\u00e9ries 3#, 5# (5005\/5154), 6# (6101\/6201) et s\u00e9rie 8# (8176\/8030), enti\u00e8rement conformes aux normes europ\u00e9ennes et am\u00e9ricaines. Cette ligne int\u00e9gr\u00e9e combine la fusion, la coul\u00e9e, le laminage et l'enroulement en un seul processus continu \u00e0 haut rendement, offrant des capacit\u00e9s de production de 4,5 t\/h ou 7,5 t\/h avec une densit\u00e9 de barres exceptionnelle, une structure granulaire uniforme et une conductivit\u00e9 \u00e9lectrique sup\u00e9rieure.<\/p>","protected":false},"featured_media":29054,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,81],"product_tag":[497,494,499,496,495,498,281],"class_list":{"0":"post-28394","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-casting-and-rolling-production-line","9":"product_tag-aac-aaac-acsr-rod-line","10":"product_tag-aluminum-alloy-rod-ccr-line","11":"product_tag-aluminum-rod-continuous-casting","12":"product_tag-aluminum-rod-production-line","13":"product_tag-continuous-casting-and-rolling-line","14":"product_tag-ec-grade-aluminum-rod-machine","15":"product_tag-reliable-cable-equipment","17":"first","18":"instock","19":"shipping-taxable","20":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product\/28394","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/comments?post=28394"}],"version-history":[{"count":6,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product\/28394\/revisions"}],"predecessor-version":[{"id":30044,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product\/28394\/revisions\/30044"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/media\/29054"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/media?parent=28394"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product_brand?post=28394"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product_cat?post=28394"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/fr\/wp-json\/wp\/v2\/product_tag?post=28394"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}