{"id":30224,"date":"2026-05-29T12:09:02","date_gmt":"2026-05-29T12:09:02","guid":{"rendered":"https:\/\/doingcable.com\/?p=30224"},"modified":"2026-05-29T12:10:49","modified_gmt":"2026-05-29T12:10:49","slug":"what-type-of-furnace-is-used-for-melting-aluminium","status":"publish","type":"post","link":"https:\/\/doingcable.com\/tr\/what-type-of-furnace-is-used-for-melting-aluminium\/","title":{"rendered":"Al\u00fcminyum eritmek i\u00e7in ne t\u00fcr bir f\u0131r\u0131n kullan\u0131l\u0131r?"},"content":{"rendered":"<p>Aluminium melting furnaces are the cornerstone of high-quality aluminium rod production \u2014 the essential raw material for electrical conductors, overhead transmission lines (<strong><a href=\"https:\/\/doingcable.com\/tr\/product\/all-aluminum-conductor-aac\/\">AAC<\/a><\/strong>\/<strong><a href=\"https:\/\/doingcable.com\/tr\/product\/aluminum-conductors-steel-reinforced-acsr\/\">ACSR<\/a><\/strong>), building wire, and power cables. The furnace type you choose directly determines <strong>metal cleanliness<\/strong>, hydrogen content, inclusion levels, energy consumption per ton, metal yield, and ultimately the drawability and final performance of your aluminium conductors.<\/p>\n\n\n\n<p>In modern cable manufacturing plants, the melting stage must deliver consistent molten aluminium at 700\u2013750\u00b0C with minimal oxidation and contamination to ensure stable CCR (Continuous Casting and Rolling) performance and fewer breaks during rod breakdown and multi-wire drawing.<\/p>\n\n\n\n<p>Below is a detailed breakdown of the main furnace types used in the aluminium industry, enriched with technical specifications, refractory recommendations, real-world performance data, and direct relevance to cable production.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"536\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace.avif\" alt=\"\" class=\"wp-image-30225\" style=\"width:997px;height:auto\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace.avif 800w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace-400x268.avif 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace-768x515.avif 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace-18x12.avif 18w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace-430x288.avif 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace-700x469.avif 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Melting-and-Holding-Furnace-250x168.avif 250w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<p><strong>Large-scale reverberatory aluminium melting furnace<\/strong> with preheat hearth \u2014 widely used in high-capacity rod production plants.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">1. Reverberatory Furnaces (Fixed &amp; Tilting)<\/h3>\n\n\n\n<p><strong>Working Principle<\/strong>: Heat radiates from the roof and walls onto the metal charge. Gas or oil burners fire above the melt pool.<\/p>\n\n\n\n<p><strong>Typical Capacity<\/strong>: 10\u2013100+ tons per batch <\/p>\n\n\n\n<p><strong>Operating Temperature<\/strong>: 700\u20131000\u00b0C <\/p>\n\n\n\n<p><strong>Melting Rate<\/strong>: 1\u20138 tons\/hour depending on size<\/p>\n\n\n\n<p><strong>Key Advantages for Cable Producers<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Excellent flexibility for mixed charges (primary ingot + scrap)<\/li>\n\n\n\n<li>High melting capacity for large <strong>CCR lines<\/strong><\/li>\n\n\n\n<li>Easy integration with holding furnaces<\/li>\n<\/ul>\n\n\n\n<p><strong>Refractory Recommendations<\/strong> (FirebirdRef data):<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Molten pool: High-alumina bricks (>75% Al\u2082O\u2083) or mullite\/corundum bricks<\/li>\n\n\n\n<li>Above pool: High-alumina plastic or precast castable blocks<\/li>\n\n\n\n<li>Spouts &amp; channels: Silicon carbide bricks for superior erosion resistance<\/li>\n\n\n\n<li>Typical service life: 2\u20135 years with proper maintenance<\/li>\n<\/ul>\n\n\n\n<p><strong>Common Applications<\/strong>: Primary melting in <a href=\"https:\/\/doingcable.com\/tr\/product\/aluminum-and-aluminum-alloy-melting-furnace\/\"><strong>aluminium rod CCR lines<\/strong><\/a> for power cables.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img decoding=\"async\" width=\"714\" height=\"539\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces.jpg\" alt=\"\" class=\"wp-image-30226\" style=\"width:753px;height:auto\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces.jpg 714w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces-397x300.jpg 397w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces-16x12.jpg 16w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces-430x325.jpg 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces-700x528.jpg 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminium-Melting-Furnaces-250x189.jpg 250w\" sizes=\"(max-width: 714px) 100vw, 714px\" \/><\/figure>\n\n\n\n<p><strong>Schematic of reverberatory furnace<\/strong> showing heat radiation paths and molten aluminium pool.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2. Induction Furnaces (Coreless &amp; Channel)<\/h3>\n\n\n\n<p><strong>Working Principle<\/strong>: Electromagnetic induction generates heat directly inside the metal, providing excellent stirring and temperature uniformity.<\/p>\n\n\n\n<p><strong>Ba\u015fl\u0131ca Avantajlar<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Extremely clean melting environment<\/li>\n\n\n\n<li>Precise temperature control (\u00b15\u00b0C)<\/li>\n\n\n\n<li>Low hydrogen &amp; inclusion levels \u2014 critical for high-conductivity EC aluminium rod (\u226561% IACS)<\/li>\n\n\n\n<li>Fast melting and alloying capability<\/li>\n<\/ul>\n\n\n\n<p><strong>Refractory Recommendations<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Small furnaces (&lt;10 t): 75% Al\u2082O\u2083 castable or dry vibratable materials around the coil<\/li>\n\n\n\n<li>Large furnaces: Corundum castable + high-alumina bricks<\/li>\n\n\n\n<li>Service life: 0.5\u20134 years depending on maintenance frequency<\/li>\n<\/ul>\n\n\n\n<p><strong>Relevance to Cable Industry<\/strong>: Preferred for premium oxygen-free or high-purity aluminium rod used in specialty conductors and fine wire.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img decoding=\"async\" width=\"768\" height=\"428\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace.webp\" alt=\"\" class=\"wp-image-30227\" style=\"width:820px;height:auto\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace.webp 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace-400x223.webp 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace-18x10.webp 18w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace-430x240.webp 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace-700x390.webp 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/The-Use-Of-Aluminium-Melting-Furnace-250x139.webp 250w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<p><strong>Induction furnace operation collage <\/strong>\u2014 excellent for visual reference of melting and pouring in cable material production.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"868\" height=\"637\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting.png\" alt=\"\" class=\"wp-image-30228\" style=\"width:822px;height:auto\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting.png 868w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting-400x294.png 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting-768x564.png 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting-16x12.png 16w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting-430x316.png 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting-700x514.png 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Induction-Furnace-for-Aluminium-Melting-250x183.png 250w\" sizes=\"(max-width: 868px) 100vw, 868px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">3. Shaft \/ Tower Furnaces (Including Ecomelt Series by Hertwich)<\/h3>\n\n\n\n<p><strong>Working Principle<\/strong>: Vertical shaft preheats scrap\/ingot using rising hot exhaust gases, achieving exceptional energy recovery.<\/p>\n\n\n\n<p><strong>Ba\u015fl\u0131ca Avantajlar<\/strong> (Hertwich data):<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Thermal efficiency up to 50% higher than conventional furnaces<\/li>\n\n\n\n<li>Handles contaminated scrap with up to 10% organics (painted profiles, UBC, litho sheets)<\/li>\n\n\n\n<li>Extremely low oxidation losses<\/li>\n\n\n\n<li>No afterburner required in many designs<\/li>\n<\/ul>\n\n\n\n<p><strong>Popular Models<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Ecomelt PS<\/strong> \u2014 for heavily contaminated scrap<\/li>\n\n\n\n<li><strong>Ecomelt PR<\/strong> \u2014 optimized for loose scrap with moderate organics<\/li>\n<\/ul>\n\n\n\n<p><strong>Uygulamalar<\/strong>: High-volume, low-carbon aluminium rod production for overhead conductors.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">4. Rotary Furnaces (Tilting &amp; Universal Rotary Tilting \u2013 URTF)<\/h3>\n\n\n\n<p><strong>Working Principle<\/strong>: Rotating drum provides continuous mixing and excellent heat transfer.<\/p>\n\n\n\n<p><strong>Ba\u015fl\u0131ca Avantajlar<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Ideal for low-grade, dross, or iron-contaminated scrap<\/li>\n\n\n\n<li>High metal recovery rates<\/li>\n\n\n\n<li>Compact footprint<\/li>\n<\/ul>\n\n\n\n<p><strong>Refractory Notes<\/strong>: Working layer usually dense fire clay or high-alumina (&gt;55% Al\u2082O\u2083). Lifespan typically 300\u2013500 batches due to flux attack.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"800\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-960x800.jpg\" alt=\"\" class=\"wp-image-30229\" style=\"width:1027px;height:auto\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-960x800.jpg 960w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-360x300.jpg 360w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-768x640.jpg 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-14x12.jpg 14w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-430x358.jpg 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-700x583.jpg 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting-250x208.jpg 250w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Tilting-Rotary-Furnace-for-Aluminium-Melting.jpg 1200w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n\n\n\n<p><strong>Universal Rotary Tilting Furnace (URTF)<\/strong> \u2014 powerful solution for recycling and secondary aluminium melting.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">5. Multi-Chamber &amp; Advanced Integrated Furnaces<\/h3>\n\n\n\n<p>Modern multi-chamber designs (e.g., Hertwich Ecomelt series) combine preheating, melting, and holding in one compact unit with full automation.<\/p>\n\n\n\n<p><strong>Performance Highlights<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Significant fuel savings and emission reduction<\/li>\n\n\n\n<li>High metal yield with minimal dross<\/li>\n\n\n\n<li>Seamless integration with casting machines in Compact Type Remelt Plants (CTRP)<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"655\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace.jpg\" alt=\"\" class=\"wp-image-30230\" style=\"width:1030px;height:auto\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace.jpg 1024w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace-400x256.jpg 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace-768x491.jpg 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace-18x12.jpg 18w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace-430x275.jpg 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace-700x448.jpg 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/05\/Aluminum-Tilt-Rotary-Furnace-250x160.jpg 250w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><strong>Digital twin analysis<\/strong> of heat flows in a tilting rotary furnace \u2014 modern tool used to optimize energy and yield in aluminium melting.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Comparison Table: Aluminium Melting Furnace Selection Guide<\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Furnace Type<\/th><th>Capacity<\/th><th>Energy Efficiency<\/th><th>Metal Quality<\/th><th>Best For Cable Production<\/th><th>Refractory Life<\/th><\/tr><\/thead><tbody><tr><td>Reverberatory<\/td><td>Very High<\/td><td>Medium<\/td><td>\u0130yi<\/td><td>Large-scale CCR rod for power cables<\/td><td>2\u20135 years<\/td><\/tr><tr><td>Induction<\/td><td>Medium-High<\/td><td>Y\u00fcksek<\/td><td>Excellent<\/td><td>High-conductivity EC &amp; specialty conductors<\/td><td>0.5\u20134 years<\/td><\/tr><tr><td>Shaft \/ Ecomelt<\/td><td>Y\u00fcksek<\/td><td>Very High<\/td><td>\u00c7ok g\u00fczel<\/td><td>Sustainable, high-volume conductor rod<\/td><td>Long (energy focus)<\/td><\/tr><tr><td>Rotary Tilting (URTF)<\/td><td>Medium<\/td><td>Y\u00fcksek<\/td><td>\u0130yi<\/td><td>Recycling &amp; secondary aluminium<\/td><td>300\u2013500 batches<\/td><\/tr><tr><td>Multi-Chamber<\/td><td>Y\u00fcksek<\/td><td>Highest<\/td><td>Excellent<\/td><td>Green aluminium rod + full automation<\/td><td>Optimized design<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">Impact on Aluminium Rod &amp; Final Cable Quality<\/h3>\n\n\n\n<p>Consistent melt temperature and low hydrogen\/inclusions from the right furnace result in:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Better surface quality of cast bar<\/li>\n\n\n\n<li>Fewer wire breaks during high-speed drawing<\/li>\n\n\n\n<li>Higher conductivity and mechanical performance of finished conductors<\/li>\n\n\n\n<li>Lower scrap rate in stranding and extrusion lines<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Professional Selection Recommendations for Cable Manufacturers<\/h3>\n\n\n\n<p>When investing in aluminium melting equipment, prioritize:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Compatibility with your CCR line capacity and raw material mix<\/li>\n\n\n\n<li>Energy consumption data (kWh or Nm\u00b3 gas per ton)<\/li>\n\n\n\n<li>Refractory supplier track record and local service availability<\/li>\n\n\n\n<li>Full automation &amp; digital monitoring options<\/li>\n\n\n\n<li>Proven integration experience with rod casting and downstream equipment<\/li>\n<\/ol>\n\n\n\n<p><strong><a href=\"https:\/\/doingcable.com\/tr\/\">\u015eimdi bilgi isteyin<\/a><\/strong> to discuss the most suitable aluminium melting furnace configuration for your rod production targets. Whether you need a complete turnkey CCR line, energy-efficient shaft furnace upgrade, or induction system for premium conductors, our team delivers customized technical solutions with reliable long-term performance and strong after-sales support.<\/p>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Aluminium melting furnaces are the cornerstone of high-quality aluminium rod production \u2014 the essential raw material for electrical conductors, overhead<\/p>","protected":false},"author":1,"featured_media":30231,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_joinchat":[],"footnotes":""},"categories":[548,535,544],"tags":[],"class_list":["post-30224","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cable-machinery-equipment","category-product-knowledge-base","category-technical-guides-knowledge"],"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/posts\/30224","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=30224"}],"version-history":[{"count":1,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/posts\/30224\/revisions"}],"predecessor-version":[{"id":30232,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/posts\/30224\/revisions\/30232"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/30231"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=30224"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/categories?post=30224"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/tags?post=30224"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}