{"id":30301,"date":"2026-06-01T06:08:48","date_gmt":"2026-06-01T06:08:48","guid":{"rendered":"https:\/\/doingcable.com\/?p=30301"},"modified":"2026-06-02T05:45:31","modified_gmt":"2026-06-02T05:45:31","slug":"surekli-ekstruzyon-makinesi-bakir-teli-nasil-isler","status":"publish","type":"post","link":"https:\/\/doingcable.com\/tr\/surekli-ekstruzyon-makinesi-bakir-teli-nasil-isler\/","title":{"rendered":"Bak\u0131r tel i\u00e7in s\u00fcrekli ekstr\u00fczyon makinesi nas\u0131l \u00e7al\u0131\u015f\u0131r?"},"content":{"rendered":"

Modern kablo ve iletken \u00fcretiminde, s\u00fcrekli ekstr\u00fczyon teknolojisi<\/strong> (ayr\u0131ca bilinen ad\u0131yla Conform\u2122 s\u00fcreci<\/strong> veya S\u00fcrekli D\u00f6ner Ekstr\u00fczyon \u2013 CRE<\/strong>Bak\u0131r yass\u0131 tel, yuvarlak tel, k\u00fc\u00e7\u00fck bara ve \u00f6zel profillerin \u00fcretiminde devrim yaratt\u0131.<\/p>\n\n\n\n

Geleneksel parti ekstr\u00fczyonun \u00f6nceden \u0131s\u0131t\u0131lm\u0131\u015f k\u00fct\u00fckler ve birden \u00e7ok kesintili ad\u0131m gerektirmesinin aksine, s\u00fcrekli bir ekstr\u00fczyon makinesi, bak\u0131r \u00e7ubuk ham maddesini tek bir kesintisiz, y\u00fcksek h\u0131zl\u0131 i\u015flemde do\u011frudan bitmi\u015f \u00fcr\u00fcnlere d\u00f6n\u00fc\u015ft\u00fcr\u00fcr. Bu, \u00fcst\u00fcn verimlilik, \u00f6nemli \u00f6l\u00e7\u00fcde d\u00fc\u015f\u00fck enerji t\u00fcketimi, neredeyse s\u0131f\u0131r hurda ve m\u00fckemmel metalurjik kalite ile sonu\u00e7lan\u0131r.<\/p>\n\n\n\n

Bu kapsaml\u0131 rehber tam olarak \u015funlar\u0131 a\u00e7\u0131klar Bak\u0131r tel i\u00e7in s\u00fcrekli ekstr\u00fczyon makinesi nas\u0131l \u00e7al\u0131\u015f\u0131r<\/strong>, \u00f6nde gelen k\u00fcresel \u00fcreticiler taraf\u0131ndan kullan\u0131lan yerle\u015fik Conform s\u00fcrecine dayanarak.<\/p>\n\n\n\n

Temel \u00c7al\u0131\u015fma Prensibi: S\u00fcrt\u00fcnme Tahrikli S\u00fcrekli D\u00f6ner Ekstr\u00fczyon<\/h2>\n\n\n\n

Konformasyon s\u00fcreci bir kat\u0131 hal, s\u00fcrt\u00fcnme bazl\u0131 metal \u015fekillendirme teknolojisi<\/strong>. D\u00f6ner ekstr\u00fczyon tekerle\u011fine, hem itici g\u00fcc\u00fc hem de s\u00fcrt\u00fcnme yoluyla gerekli \u0131s\u0131y\u0131 \u00fcreterek, \u00e7o\u011fu bak\u0131r uygulamas\u0131nda harici k\u00fct\u00fck \u0131s\u0131tma ihtiyac\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n\n\n\n

\"s\u00fcrekli<\/figure>\n\n\n\n

Detayl\u0131 Ad\u0131m Ad\u0131m S\u00fcre\u00e7<\/h3>\n\n\n\n
    \n
  1. Hammadde Haz\u0131rlama ve Giri\u015f<\/strong> Oksijensiz bak\u0131r \u00e7ubuk (TLJ300H modelleri i\u00e7in tipik olarak \u00d812.5 mm) b\u00fcy\u00fck bir bobinden \u00e7\u00f6z\u00fclerek hassas bir makineye beslenir. bozuk para silindiri<\/strong> bu da onu d\u00f6nen ekstr\u00fczyon tekerle\u011finin \u00e7evresel olu\u011funa zorlar.<\/li>\n\n\n\n
  2. Kavray\u0131c\u0131 ve S\u00fcrt\u00fcnmeli Tahrik<\/strong> Bak\u0131r \u00e7ubuk ve oluklu tekerlek aras\u0131ndaki geni\u015f temas alan\u0131, g\u00fc\u00e7l\u00fc bir s\u00fcrt\u00fcnme tutu\u015fu olu\u015fturur. Tekerlek d\u00f6nd\u00fck\u00e7e (\u00f6rne\u011fin TLJ300H'de 110 kW gibi y\u00fcksek g\u00fc\u00e7l\u00fc bir AC motor taraf\u0131ndan kontrol edilen), \u00e7ubuk oluk boyunca s\u00fcrekli olarak ileri \u00e7ekilir.<\/li>\n\n\n\n
  3. S\u00fcrt\u00fcnme Is\u0131nmas\u0131 ve Plastikle\u015fme<\/strong> Hareketli \u00e7ubuk, tekerlek olu\u011fu ve sabit ayakkab\u0131 aras\u0131ndaki yo\u011fun s\u00fcrt\u00fcnme \u00f6nemli miktarda \u0131s\u0131 \u00fcretir. Bak\u0131r i\u00e7in s\u0131cakl\u0131klar \u015furalara ula\u015fabilir: 400\u2013500\u00b0C veya daha y\u00fcksek<\/strong> Harici herhangi bir \u0131s\u0131t\u0131c\u0131ya gerek kalmadan. Bu, malzemeyi ekstr\u00fczyona uygun, olduk\u00e7a plastik bir duruma getirir.<\/li>\n\n\n\n
  4. Tabliyede Rahats\u0131zl\u0131k<\/strong> Oluk sabit bir (...) ile \u00e7evrilidir ayakkab\u0131 montaj\u0131<\/strong>. Yay\u0131n\u0131n sonunda, sabit bir kaya dayana\u011f\u0131<\/strong> (Blok) olu\u011fun i\u00e7ine do\u011fru girinti yapar ve malzemenin ileri hareketini durdurur. Bu, y\u00fcksek bas\u0131n\u00e7 olu\u015fturur ve plastikle\u015een bak\u0131r\u0131 dayana\u011f\u0131n \u00f6n\u00fcnde \u201cdaraltmaya\u201d (y\u0131\u011f\u0131lmaya) zorlar.<\/li>\n\n\n\n
  5. Kal\u0131ptan Radyal Ekstr\u00fczyon<\/strong> Biriken malzeme radyal olarak d\u0131\u015far\u0131 do\u011fru zorlan\u0131r oda<\/strong> ayakkab\u0131n\u0131n i\u00e7inde bulunur. A\u015f\u0131r\u0131 bas\u0131n\u00e7 alt\u0131nda, istenen s\u00fcrekli profili (d\u00fcz tel, yuvarlak tel veya bara) olu\u015fturarak hassas bir \u015fekilde tasarlanm\u0131\u015f bir kal\u0131p a\u011fz\u0131ndan akar.<\/li>\n\n\n\n
  6. \u00dcr\u00fcn \u00c7\u0131k\u0131\u015f\u0131, So\u011futma ve Sar\u0131c\u0131<\/strong> Ekstr\u00fcde edilmi\u015f bak\u0131r \u00fcr\u00fcn\u00fc s\u00fcrekli olarak \u00e7\u0131kar, oksidasyonu \u00f6nlemek i\u00e7in su veya hava banyosunda so\u011futulur, kurutulur, \u00f6l\u00e7\u00fcl\u00fcr ve makaralara sar\u0131l\u0131r veya istenen uzunlukta kesilir.<\/li>\n<\/ol>\n\n\n\n

    T\u00fcm d\u00f6ng\u00fc s\u00fcreklidir \u2014 makine, hammadde sa\u011fland\u0131\u011f\u0131 s\u00fcrece 7\/24 \u00e7al\u0131\u015f\u0131r ve teorik olarak s\u0131n\u0131rs\u0131z uzunlukta \u00fcr\u00fcn \u00fcretir.<\/p>\n\n\n\n

    \"\"<\/figure>\n\n\n\n

    \u0130\u015flem Diyagram\u0131 (Hazne \u00c7ark\u0131, Ayak, Tampon ve Kal\u0131p Odas\u0131)<\/h4>\n\n\n\n
    \"\"<\/figure>\n\n\n\n

    Kesintisiz Ekstr\u00fczyon Hatt\u0131 Yerle\u015fim Plan\u0131<\/p>\n\n\n\n

    S\u00fcrekli Ekstr\u00fczyon Makinesinin Ana Bile\u015fenleri<\/h2>\n\n\n\n