{"id":28390,"date":"2026-04-26T06:38:43","date_gmt":"2026-04-26T06:38:43","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28390"},"modified":"2026-05-16T06:34:34","modified_gmt":"2026-05-16T06:34:34","slug":"electrolytic-coppercontinuous-casting-and-rolling-line","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/electrolytic-coppercontinuous-casting-and-rolling-line\/","title":{"rendered":"Elektrolitik Bak\u0131r S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme Hatt\u0131 \u2013 Parlak D\u00fc\u015f\u00fck Oksijenli Bak\u0131r \u00c7ubuk i\u00e7in Y\u00fcksek Verimli CCR \u00dcretimi"},"content":{"rendered":"

In high-purity copper rod production, the continuous casting and rolling (CCR) process is the benchmark for achieving bright, low-oxygen copper rod that meets international standards. The RLB Electrolytic Copper Continuous Casting and Rolling Line<\/strong> utilizes advanced fire refining technology to produce premium \u03a68 mm bright low-oxygen copper rod directly from electrolytic copper cathodes in a single, highly efficient continuous operation.<\/p>\n

Designed for capacities of 12 t\/h, 18 t\/h, and 25 t\/h, this fully integrated line delivers exceptional rod quality, high productivity, and low energy consumption, making it the preferred choice for modern copper wire and cable manufacturers worldwide.<\/p>\n

K\u0131sa Teknolojik S\u00fcre\u00e7<\/h2>\n

Cathode Copper Route (Electrolytic Copper)<\/strong>: Electrolytic copper cathodes \u2192 Melting furnace \u2192 Holding furnace \u2192 Launder \u2192 Five-wheel continuous casting machine \u2192 Rolling shear \u2192 Straightening & trimming machine \u2192 High-precision two-roller continuous rolling mill<\/strong> \u2192 Lubrication & cooling deoxidization system \u2192 Coiler \u2192 Finished bright low-oxygen copper rod.<\/p>\n

The entire line features four-side cooling crystallization wheel<\/strong> technology for dense, defect-free ingots and intelligent IPC + HMI + PLC synchronization for full-line automation.<\/p>\n

Temel Teknik Avantajlar ve Operasyonel Faydalar<\/h3>\n

Our Electrolytic Copper CCR Line stands out with measurable performance:<\/p>\n

    \n
  • Four-Side Cooling Crystallization Wheel<\/strong>: Ensures uniform ingot density, superior internal structure, and minimal defects \u2013 critical for high-conductivity rod.<\/li>\n
  • High-Precision 2-Roller Rolling Mill<\/strong>: Oil-emulsion separation design reduces maintenance costs, extends roller life, and delivers excellent surface finish.<\/li>\n
  • Flexible Rolling Configurations<\/strong>: Available in 2-roller, 3-roller, or 2+3 roller combinations to match your exact capacity needs.<\/li>\n
  • Ak\u0131ll\u0131 Kontrol Sistemi<\/strong>: IPC + HMI + PLC with real-time monitoring, automatic synchronization, and secure data storage \u2013 intuitive operation even in high-temperature GCC environments.<\/li>\n
  • Optional Online Compact Coiler<\/strong>: Produces high-quality, compact coils ready for downstream drawing and stranding.<\/li>\n<\/ul>\n

    These features guarantee bright, low-oxygen copper rod with consistent diameter, outstanding conductivity, and mechanical properties that fully comply with international standards.<\/p>\n

    Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n\n
    Tip<\/th>\nCu Rod Diameter (mm)<\/th>\nRolling Pass<\/th>\nCapacity (t\/h)<\/th>\nRolling Mode<\/th>\nMelting Furnace Output (t)<\/th>\nHolding Furnace Capacity (t)<\/th>\nFurnace Energy<\/th>\n<\/tr>\n<\/thead>\n
    12T<\/td>\n8<\/td>\n12<\/td>\n12\u201315<\/td>\n2-roller<\/td>\n16<\/td>\n10<\/td>\nNatural Gas<\/td>\n<\/tr>\n
    18T<\/td>\n8<\/td>\n12<\/td>\n18<\/td>\n2-roller<\/td>\n20<\/td>\n10<\/td>\nNatural Gas<\/td>\n<\/tr>\n
    25T<\/td>\n8<\/td>\n13<\/td>\n20\u201325<\/td>\n2-roller<\/td>\n28<\/td>\n15<\/td>\nNatural Gas<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Custom configurations and higher-capacity lines available upon request.<\/em><\/p>\n

    Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
      \n
    • Production of bright low-oxygen copper rod for power cables, building wire, magnet wire, and communication cables<\/li>\n
    • High-conductivity copper rod for electrical conductors and overhead lines<\/li>\n
    • Precursor material for further fine wire drawing and multi-wire bunching processes<\/li>\n
    • Integration with downstream annealing, drawing, and stranding lines for complete copper wire production<\/li>\n<\/ul>\n

      The Reliable Electrolytic Copper Continuous Casting and Rolling Line can be seamlessly combined with scrap copper melting furnaces and refining systems to create a full secondary copper rod production plant.<\/p>\n

      Main Parts & Complete Integration<\/h3>\n
        \n
      • Melting furnace + Holding furnace<\/li>\n
      • Five-wheel continuous casting machine with four-side cooling wheel<\/li>\n
      • Rolling shear + Straightening & trimming machine<\/li>\n
      • High-precision two-roller (or 2+3) continuous rolling mill<\/li>\n
      • Lubrication system + Cooling & deoxidization system<\/li>\n
      • Online compact coiler + Full electrical & PLC control system<\/li>\n<\/ul>\n

        Ama\u00e7<\/strong>: One-step continuous operation from electrolytic copper cathodes to finished high-purity copper rod, maximizing efficiency and minimizing costs.<\/p>\n

        Primary Applications in Cable Industry<\/h3>\n
          \n
        • Power cables, building wires, magnet wires, and communication cables<\/li>\n
        • High-conductivity electrical conductors and overhead lines<\/li>\n
        • Precursor material for fine wire drawing and multi-wire bunching<\/li>\n
        • Seamless integration with downstream annealing, drawing, and stranding lines<\/li>\n<\/ul>\n

          Why Choose Our Electrolytic Copper CCR Line?<\/h3>\n
            \n
          • G\u00fcvenilir Kalite<\/strong>: Every line undergoes full-load testing; 100% compliance with conductivity, oxygen content, and dimensional standards.<\/li>\n
          • \u00d6zelle\u015ftirilmi\u015f Hizmet<\/strong>: Tailored to your factory layout, raw material supply, and capacity requirements in Saudi Arabia & GCC.<\/li>\n
          • Uzun Vadeli Ortakl\u0131k<\/strong>: Full installation, commissioning, operator training, spare parts, remote diagnostics, and annual maintenance contracts.<\/li>\n
          • Proven in Middle East<\/strong>: Already supporting multiple cable manufacturers with stable, energy-efficient operation.<\/li>\n<\/ul>\n

            \u015eimdi bilgi isteyin <\/strong><\/p>\n

            Teknik ekibimizle bug\u00fcn ileti\u015fime ge\u00e7in. 48 saat<\/strong> Detayl\u0131 bir yap\u0131land\u0131rma \u00f6nerisi, yat\u0131r\u0131m getirisi hesaplamas\u0131, yerle\u015fim plan\u0131 \u00e7izimleri ve benzer K\u00f6rfez \u0130\u015fbirli\u011fi Konseyi (GCC) projelerinden referans \u00f6rnekler sunaca\u011f\u0131z.<\/p>\n

            Ready to upgrade your high-purity copper rod production?<\/strong><\/p>\n

            \u015eimdi bilgi isteyin<\/strong> \u2013 Let us deliver the reliable, customized Electrolytic Copper Continuous Casting and Rolling Line that powers your cable manufacturing success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

            Y\u00fcksek safl\u0131kta bak\u0131r \u00e7ubuk \u00fcretiminde, s\u00fcrekli d\u00f6k\u00fcm ve haddeleme (CCR) i\u015flemi, uluslararas\u0131 standartlara uygun parlak, d\u00fc\u015f\u00fck oksijenli bak\u0131r \u00e7ubuk elde etmenin \u00f6l\u00e7\u00fct\u00fcd\u00fcr. RLB Elektrolitik Bak\u0131r S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme Hatt\u0131, geli\u015fmi\u015f ate\u015fle ar\u0131tma teknolojisini kullanarak, tek ve y\u00fcksek verimli s\u00fcrekli bir i\u015flemde, elektrolitik bak\u0131r katotlardan do\u011frudan birinci s\u0131n\u0131f \u03a68 mm parlak d\u00fc\u015f\u00fck oksijenli bak\u0131r \u00e7ubuk \u00fcretir. 12 t\/saat, 18 t\/saat ve 25 t\/saat kapasiteler i\u00e7in tasarlanan bu tam entegre hat, ola\u011fan\u00fcst\u00fc \u00e7ubuk kalitesi, y\u00fcksek verimlilik ve d\u00fc\u015f\u00fck enerji t\u00fcketimi sunarak, d\u00fcnya \u00e7ap\u0131ndaki modern bak\u0131r tel ve kablo \u00fcreticileri i\u00e7in tercih edilen se\u00e7enek haline gelmi\u015ftir.<\/p>","protected":false},"featured_media":29881,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[81],"product_tag":[521,519,522,518,523,520,281],"class_list":{"0":"post-28390","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-casting-and-rolling-production-line","7":"product_tag-bright-copper-rod-production","8":"product_tag-copper-continuous-casting-and-rolling","9":"product_tag-copper-rod-ccr-machine","10":"product_tag-electrolytic-copper-ccr-line","11":"product_tag-electrolytic-copper-rod-line","12":"product_tag-low-oxygen-copper-rod-line","13":"product_tag-reliable-cable-equipment","15":"first","16":"instock","17":"shipping-taxable","18":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28390","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28390"}],"version-history":[{"count":5,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28390\/revisions"}],"predecessor-version":[{"id":29064,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28390\/revisions\/29064"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29881"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28390"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28390"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28390"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28390"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}