{"id":28392,"date":"2026-04-26T06:38:51","date_gmt":"2026-04-26T06:38:51","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28392"},"modified":"2026-08-09T13:07:42","modified_gmt":"2026-08-09T13:07:42","slug":"bakir-cubuk-soguk-hadde-makinesi","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/bakir-cubuk-soguk-hadde-makinesi\/","title":{"rendered":"Bak\u0131r \u00c7ubuk So\u011fuk Haddeleme Makinesi"},"content":{"rendered":"

Y\u00fcksek iletkenli\u011fe sahip oksijensiz bak\u0131r (OFC) \u00e7ubuk ve bundan sonra ince tel \u00fcretimi a\u015famas\u0131nda, so\u011fuk haddeleme, s\u0131k\u0131 boyutsal toleranslar, \u00fcst\u00fcn y\u00fczey kalitesi ve optimize edilmi\u015f mekanik \u00f6zellikler elde etmek a\u00e7\u0131s\u0131ndan belirleyici bir rol oynamaktad\u0131r. Geleneksel s\u0131cak haddeleme veya so\u011fuk \u00e7ekme i\u015flemlerinin aksine, so\u011fuk haddeleme oda s\u0131cakl\u0131\u011f\u0131nda kompresif deformasyon uygulayarak daha s\u0131k\u0131, daha homojen bir tane yap\u0131s\u0131 ve \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131lm\u0131\u015f i\u00e7 kusurlar elde edilmesini sa\u011flar.<\/p>\n

O RLB Bak\u0131r \u00c7ubuk So\u011fuk Haddeleme \u00dcretim Hatt\u0131<\/a><\/strong> \u00f6zellikle \u03a617 mm veya \u03a620 mm'den \u03a66.8 mm ila \u03a68.0 mm'ye kadar nihai \u00e7aplara kadar y\u00fckseltilmi\u015f oksijensiz bak\u0131r \u00e7ubu\u011fun s\u00fcrekli so\u011fuk haddelenmesi i\u00e7in tasarlanm\u0131\u015ft\u0131r. Her ikisi de mevcuttur iki silindirli<\/strong> Ve Y-tipi \u00fc\u00e7 silindirli<\/strong> yap\u0131land\u0131rmalar, bu y\u00fcksek performansl\u0131 sistem, m\u00fckemmel yuvarlakl\u0131k, parlak y\u00fczey kalitesi ve sonraki tel \u00e7ekme i\u015flemleri i\u00e7in geli\u015ftirilmi\u015f \u00e7ekilebilirlik sunar.<\/p>\n

Suudi Arabistan ve GCC'nin zorlu iklim ko\u015fullar\u0131nda 7\/24 g\u00fcvenilirlik i\u00e7in tasarlanan hat, frekans kontroll\u00fc s\u00fcr\u00fcc\u00fcler, geli\u015fmi\u015f ya\u011flama ve so\u011futma sistemleri ile ak\u0131ll\u0131 PLC+HMI otomasyonunu bir araya getiriyor. Kablo ve tel \u00fcreticilerine daha y\u00fcksek verimlilik, daha d\u00fc\u015f\u00fck hurda oranlar\u0131, azalt\u0131lm\u0131\u015f enerji t\u00fcketimi ve nihai \u00fcr\u00fcn kalitesinde \u00f6l\u00e7\u00fclebilir iyile\u015ftirmeler sunar.<\/p>\n

So\u011fuk Haddeleme Teknik Prensipleri ve Metalurjik Avantajlar\u0131<\/h3>\n

So\u011fuk haddeleme, bak\u0131r\u0131n yeniden kristalle\u015fme s\u0131cakl\u0131\u011f\u0131n\u0131n alt\u0131nda ger\u00e7ekle\u015ftirilir. Hassas merdaneler taraf\u0131ndan uygulanan bas\u0131n\u00e7 kuvvetleri arac\u0131l\u0131\u011f\u0131yla, i\u015flem a\u015fa\u011f\u0131 ak\u0131\u015f performans\u0131n\u0131 do\u011frudan iyile\u015ftiren \u00e7e\u015fitli metalurjik faydalar sa\u011flar:<\/p>\n

    \n
  • \u00dcst\u00fcn Tah\u0131l \u0130ncele\u015fmesi<\/strong>Daha ince, daha homojen bir tane yap\u0131s\u0131 \u00fcretir (genellikle e\u015fde\u011fer \u00e7ekme i\u015flemlerindeki ~2,5 \u03bcm'ye k\u0131yasla ~1,1 \u03bcm), hem mekanik dayan\u0131m\u0131 hem de elektriksel iletkenli\u011fi art\u0131r\u0131r.<\/li>\n
  • Dahili Kusurlar\u0131n Kapat\u0131lmas\u0131<\/strong>D\u00f6k\u00fcm \u00e7ubuklardaki g\u00f6zeneklili\u011fi, hava bo\u015fluklar\u0131n\u0131 ve mikro \u00e7atlaklar\u0131 etkili bir \u015fekilde kapat\u0131r, bu da sonraki ince tel \u00e7ekme i\u015flemlerinde k\u0131r\u0131lma oranlar\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/li>\n
  • Geli\u015ftirilmi\u015f Mekanik \u00d6zellikler<\/strong>Daha y\u00fcksek \u00e7ekme dayan\u0131m\u0131, daha iyi e\u011filme ve burulma performans\u0131 ve \u00e7izim i\u015flemlerinde yayg\u0131n olan kal\u0131p izleri veya \u00e7izikler olmadan m\u00fckemmel y\u00fczey kalitesi.<\/li>\n
  • Geli\u015ftirilmi\u015f Yo\u011funluk ve \u0130letkenlik<\/strong>S\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f mikro yap\u0131, ayn\u0131 nihai \u00e7apta yaln\u0131zca \u00e7ekmeyle \u00fcretilen \u00e7ubuklara k\u0131yasla daha y\u00fcksek elektriksel iletkenlik ve daha d\u00fc\u015f\u00fck dirence neden olur.<\/li>\n<\/ul>\n

    Sekt\u00f6rce do\u011frulanm\u0131\u015f sonu\u00e7lar<\/strong>: Ekipman tedarik\u00e7ileri ve Uluslararas\u0131 Bak\u0131r Birli\u011fi\u2019nin verilerine g\u00f6re, so\u011fuk haddeleme i\u015flemiyle boyutsal do\u011fruluk %\u2019ye kadar art\u0131r\u0131labilir ve sonraki tel \u00e7ekme a\u015famas\u0131nda meydana gelen kopma oran\u0131 \u201330% oran\u0131nda azalt\u0131labilir. Bu iyile\u015ftirmeler, do\u011frudan daha y\u00fcksek verim, daha d\u00fc\u015f\u00fck \u00fcretim maliyetleri ve daha iyi nihai tel kalitesine yol a\u00e7maktad\u0131r.<\/p>\n

    \"Typical<\/p>\n

    \u015eekil 1: Tipik tam hat entegrasyonu (D\u00f6k\u00fcm \u2192 Haddeleme \u2192 So\u011futma \u2192 Sarma) \u2013 yukar\u0131 y\u00f6ndeki s\u00fcrekli d\u00f6k\u00fcm hatlar\u0131n\u0131zla kusursuz ba\u011flant\u0131.<\/p>\n

    Geli\u015fmi\u015f M\u00fchendislik \u00d6zellikleri ve Operasyonel M\u00fckemmellik<\/h3>\n

    Sat\u0131r, farkl\u0131 \u00fcretim \u00f6nceliklerine uyum sa\u011flamas\u0131 i\u00e7in iki optimize edilmi\u015f konfig\u00fcrasyonda sunulmaktad\u0131r:<\/p>\n

    \u0130ki Makaral\u0131 Konfig\u00fcrasyon<\/strong> Yukar\u0131-a\u015fa\u011f\u0131 presleme, malzemenin serbest yay\u0131lmas\u0131n\u0131 engeller. M\u00fckemmel yuvarlakl\u0131k ve y\u00fczey kalitesine sahip standart oksijensiz bak\u0131r \u00e7ubuklar\u0131n y\u00fcksek h\u0131zl\u0131, stabil \u00fcretimi i\u00e7in idealdir.<\/p>\n

    Y Tipi \u00dc\u00e7 Makaral\u0131 Konfig\u00fcrasyon<\/strong> Burulmay\u0131 ve ovalle\u015fmeyi ortadan kald\u0131ran ger\u00e7ek \u00fc\u00e7 boyutlu bir gerilim durumu olu\u015fturur. Bak\u0131r ala\u015f\u0131mlar\u0131 (Cu-Mg, Cu-Ag, Cu-Sn) ve ultra hassas \u00e7ap kontrol\u00fc gerektiren uygulamalar i\u00e7in tercih edilir (ovalik tipik olarak <0,02 mm).<\/p>\n

    Ana Teknik Farkl\u0131la\u015ft\u0131r\u0131c\u0131lar<\/strong><\/p>\n

      \n
    • Kademesiz h\u0131z ayarl\u0131 frekans d\u00f6n\u00fc\u015ft\u00fcr\u00fcc\u00fc \u2014 sabit h\u0131zl\u0131 sistemlere k\u0131yasla 15\u201325% oran\u0131nda enerji tasarrufu sa\u011flar ve mekanik y\u00fck\u00fc azaltmak i\u00e7in yumu\u015fak \u00e7al\u0131\u015ft\u0131rma \u00f6zelli\u011fi sunar.<\/li>\n
    • Di\u015fli kutusu i\u00e7in ayr\u0131lm\u0131\u015f ince ya\u011flama ve merdane b\u00f6lgesi i\u00e7in em\u00fclsiyon so\u011futma \u2014 \u00e7apraz kirlenmeyi \u00f6nler, merdane hizmet \u00f6mr\u00fcn\u00fc uzat\u0131r (genellikle iki kat\u0131na \u00e7\u0131kar\u0131r) ve parlak, temiz \u00e7ubuk y\u00fczeyini korur.<\/li>\n
    • Sa\u011flam d\u00f6kme demir di\u015fli kutusu ve a\u011f\u0131r hizmet tipi makaral\u0131 rulmanlar \u2014 GCC tesislerinde tipik olan y\u00fcksek ortam s\u0131cakl\u0131klar\u0131nda bile kesintisiz 7\/24 \u00e7al\u0131\u015fma i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/li>\n
    • Ak\u0131ll\u0131 PLC + HMI kontrol sistemi \u2014 h\u0131z, gerilim, s\u0131cakl\u0131k ve em\u00fclsiyon parametrelerinin ger\u00e7ek zamanl\u0131 izlenmesi; otomatik ar\u0131za te\u015fhisi, farkl\u0131 ala\u015f\u0131mlar ve \u00e7aplar i\u00e7in tarif saklama, uzaktan te\u015fhis deste\u011fi.<\/li>\n<\/ul>\n

      Bu \u00f6zellikler, geleneksel haddeleme ekipmanlar\u0131na k\u0131yasla daha y\u00fcksek i\u015flem hacmi, s\u00fcrekli y\u00fcksek bant kalitesi, daha d\u00fc\u015f\u00fck i\u015fletme maliyetleri ve daha az bak\u0131m gereksinimi sunar.<\/p>\n

      \"Software<\/p>\n

      \u015eekil 2: Geli\u015fmi\u015f HMI\/PLC kontrol aray\u00fcz\u00fc \u2013 sezgisel, \u00e7ok dilli, kapsaml\u0131 \u00fcretim verisi kayd\u0131 ve uzaktan te\u015fhis deste\u011fiyle.<\/p>\n

      Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n
      Tip<\/th>\nGiri\u015f \u00c7ubuk \u00c7ap\u0131 (mm)<\/th>\n\u00c7\u0131k\u0131\u015f \u00c7ubuk \u00c7ap\u0131 (mm)<\/th>\n\u00dcretim Kapasitesi (t\/saat)<\/th>\nSon Haddeleme H\u0131z\u0131 (m\/dak)<\/th>\nRulo Ayak Say\u0131s\u0131<\/th>\nAna Motor G\u00fcc\u00fc<\/th>\nMakara \u00c7ap\u0131 (mm)<\/th>\n<\/tr>\n<\/thead>\n
      \u0130ki Silindir<\/td>\n\u03a617 \/ \u03a620<\/td>\n\u03a67.8<\/td>\n\u22642,2<\/td>\nMaks. 2,15<\/td>\n10 \/ 8<\/td>\n132 kW \/ 110 kW<\/td>\n\u03a6255<\/td>\n<\/tr>\n
      Three Rollers<\/td>\n\u03a617 \/ \u03a620<\/td>\n\u03a68.0 \/ \u03a66.8 \/ \u03a67.8<\/td>\n1.5\u20133.6<\/td>\nMaks. 2,15<\/td>\n10 \/ 8<\/td>\n132 kW \/ 110 kW<\/td>\n\u03a6255<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Coil weight: 3\u20134 tons. Custom configurations and higher-capacity models available.<\/em><\/p>\n

      Detailed Technical Specifications<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
      Parametre<\/th>\n\u0130ki Makaral\u0131 Konfig\u00fcrasyon<\/th>\nThree-Roller Configuration<\/th>\n<\/tr>\n<\/thead>\n
      Inlet Rod Diameter<\/td>\n\u03a617 mm \/ \u03a620 mm<\/td>\n\u03a617 mm \/ \u03a620 mm<\/td>\n<\/tr>\n
      Outlet Rod Diameter<\/td>\n\u03a67.8 mm<\/td>\n\u03a66.8 mm \/ \u03a67.8 mm \/ \u03a68.0 mm<\/td>\n<\/tr>\n
      Production Capacity<\/td>\n\u2264 2.2 t\/h<\/td>\n1.5 \u2013 3.6 t\/h<\/td>\n<\/tr>\n
      Final Rolling Speed<\/td>\nMax. 2.15 m\/s (129 m\/min)<\/td>\nMax. 2.15 m\/s (129 m\/min)<\/td>\n<\/tr>\n
      Number of Rolling Stands<\/td>\n8 \/ 10<\/td>\n8 \/ 10<\/td>\n<\/tr>\n
      Ana Motor G\u00fcc\u00fc<\/td>\n110 kW \/ 132 kW<\/td>\n110 kW \/ 132 kW<\/td>\n<\/tr>\n
      Roller Diameter<\/td>\n\u03a6255 mm<\/td>\n\u03a6255 mm<\/td>\n<\/tr>\n
      Coil Weight<\/td>\n3 \u2013 4 tons<\/td>\n3 \u2013 4 tons<\/td>\n<\/tr>\n
      Lubrication System<\/td>\nThin oil inner circulation<\/td>\nThin oil inner circulation<\/td>\n<\/tr>\n
      Cooling System<\/td>\nEmulsion outer circulation<\/td>\nEmulsion outer circulation<\/td>\n<\/tr>\n
      Control Mode<\/td>\nFrequency inverter + PLC + HMI<\/td>\nFrequency inverter + PLC + HMI<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Optional Upgrades: Automatic gauge control (AGC), online diameter laser measurement, automatic coil strapping, and full SCADA integration for Industry 4.0 factories.<\/p>\n

      Detailed System Parameters (Both Configurations)<\/strong><\/p>\n

        \n
      • Lubrication System: Thin oil inner circulation (gearbox)<\/li>\n
      • Cooling System: Emulsion outer circulation<\/li>\n
      • Control Mode: Frequency inverter + PLC + HMI (multilingual interface)<\/li>\n
      • Optional Upgrades: Automatic Gauge Control (AGC), online laser diameter measurement, automatic coil strapping, full SCADA\/MES integration for Industry 4.0 readiness<\/li>\n<\/ul>\n

        Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
          \n
        • Precision cold rolling of up-cast oxygen-free copper rod prior to fine wire drawing<\/li>\n
        • Production of high-conductivity copper rod for power cables, building wire, and magnet wire<\/li>\n
        • Processing of copper alloys (Cu-Mg, Cu-Ag, Cu-Sn) used in high-speed rail contact wires and specialty conductors<\/li>\n
        • Preparation of high-quality precursor rod for copper wire, cable, and specialty conductor manufacturing<\/li>\n<\/ul>\n

          The line integrates seamlessly with upward continuous casting machines and downstream wire drawing equipment, forming a complete, high-efficiency production chain from molten copper to finished wire.<\/p>\n

          Energy Efficiency, Sustainability & Proven ROI<\/h3>\n
            \n
          • Energy Savings<\/strong>: Frequency control combined with optimized roll gap and emulsion management reduces power consumption by 15\u201325% compared with older fixed-speed mills. Typical annual savings on a 2.2 t\/h line: 120,000\u2013180,000 kWh (depending on local electricity rates).<\/li>\n
          • Reduced Scrap and Breakage<\/strong>: 15\u201330% lower breakage in downstream drawing operations delivers direct material and labor cost savings.<\/li>\n
          • Extended Component Life<\/strong>: Roller service life often doubled with proper emulsion management; reduced consumption of spare parts.<\/li>\n
          • Typical Payback Period<\/strong>: 12\u201318 months for plants operating 6,000+ hours per year \u2014 validated by multiple GCC cable producers.<\/li>\n<\/ul>\n

            Maintenance & Lifetime Technical Partnership<\/h3>\n

            We deliver complete lifecycle support, not just equipment.<\/p>\n

            Recommended Maintenance Schedule<\/strong> (industry best practices adapted for GCC conditions):<\/p>\n

              \n
            • Daily: Emulsion concentration, temperature, and flow checks; visual inspection of rollers and guides<\/li>\n
            • Weekly: Lubrication system pressure and filter condition; coupling alignment verification<\/li>\n
            • Monthly: Roller gap calibration, hydraulic system leak test, PLC I\/O verification<\/li>\n
            • Quarterly: Full bearing inspection, gearbox oil analysis, safety interlock testing<\/li>\n
            • Annual: Complete overhaul with roller re-grinding or replacement<\/li>\n<\/ul>\n

              Our Support Commitment<\/strong>:<\/p>\n

                \n
              • 24\/7 remote diagnostics via secure connection<\/li>\n
              • On-site engineering response within 48 hours across the GCC<\/li>\n
              • Genuine spare parts stock in Dammam and Riyadh<\/li>\n
              • Comprehensive operator and maintenance training (English)<\/li>\n
              • Optional predictive maintenance packages with vibration and temperature sensors<\/li>\n
              • Performance guarantees and service contracts available<\/li>\n<\/ul>\n

                Why Leading Cable Manufacturers Choose Our Copper Rod Cold Rolling Line<\/h3>\n
                  \n
                • G\u00fcvenilir Kalite<\/strong> \u2014 Every mill undergoes 72-hour full-load testing before shipment. Consistent \u03a67.8 mm rod with ovality <0.02 mm and superior surface and conductivity performance.<\/li>\n
                • \u00d6zelle\u015ftirilmi\u015f \u00c7\u00f6z\u00fcmler<\/strong> \u2014 Configured to your exact up-casting diameter, alloy mix, factory layout, and high-ambient-temperature operating conditions in Dammam, Riyadh, Jeddah, or other GCC locations.<\/li>\n
                • Uzun Vadeli Ortakl\u0131k<\/strong> \u2014 Lifetime technical support, genuine spare parts availability, and performance-based service contracts \u2014 not a one-time equipment sale.<\/li>\n
                • Proven GCC Performance<\/strong> \u2014 Multiple successful installations with local cable producers delivering measurable productivity gains and quality improvements.<\/li>\n<\/ul>\n

                  \u015eimdi bilgi isteyin<\/strong><\/p>\n

                  Contact our technical team today for a free line audit, detailed layout drawings, energy consumption and ROI calculations, and reference visits to existing GCC installations. We respond within 4 hours and deliver complete proposals within 48 hours.<\/p>\n

                  Build a more efficient, higher-quality copper rod processing line with a partner committed to your long-term success.<\/strong><\/p>","protected":false},"excerpt":{"rendered":"

                  Bizim Bak\u0131r \u00c7ubuk So\u011fuk Haddeleme \u00dcretim Hatt\u0131m\u0131z, oksijensiz bak\u0131r \u00e7ubuk i\u00e7in hassas \u00e7ap k\u00fc\u00e7\u00fcltme, ola\u011fan\u00fcst\u00fc y\u00fczey kalitesi ve geli\u015ftirilmi\u015f metalurjik \u00f6zellikler sunar. \u0130ki merdaneli ve Y tipi \u00fc\u00e7 merdaneli konfig\u00fcrasyonlarda mevcut olan bu hat, d\u00f6k\u00fcm \u00e7ubu\u011fu (\u03a617 mm veya \u03a620 mm) ola\u011fan\u00fcst\u00fc verimlilik, d\u00fc\u015f\u00fck enerji t\u00fcketimi ve Suudi Arabistan ile GCC genelindeki modern bak\u0131r tel ve kablo \u00fcretim tesislerine sorunsuz entegrasyon ile \u03a66,8 mm ile \u03a68,0 mm aras\u0131ndaki bitmi\u015f boyutlara d\u00f6n\u00fc\u015ft\u00fcr\u00fcr.<\/p>","protected":false},"featured_media":29862,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,81],"product_tag":[1100,1097,1096,1099,1101,1098],"class_list":{"0":"post-28392","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-casting-and-rolling-production-line","9":"product_tag-casting-machine","10":"product_tag-copper-rod","11":"product_tag-copper-rod-cold-rolling-production-line","12":"product_tag-high-efficiency","13":"product_tag-rolling-copper","14":"product_tag-rolling-mill","16":"first","17":"instock","18":"shipping-taxable","19":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28392","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28392"}],"version-history":[{"count":8,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28392\/revisions"}],"predecessor-version":[{"id":31027,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28392\/revisions\/31027"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29862"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28392"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28392"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28392"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28392"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}