{"id":28394,"date":"2026-04-26T06:39:06","date_gmt":"2026-04-26T06:39:06","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28394"},"modified":"2026-05-17T06:17:16","modified_gmt":"2026-05-17T06:17:16","slug":"aluminum-alloy-rod-continuous-casting-and-rolling-line","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/aluminum-alloy-rod-continuous-casting-and-rolling-line\/","title":{"rendered":"Al\u00fcminyum Ala\u015f\u0131ml\u0131 \u00c7ubuk S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme Hatt\u0131 | Y\u00fcksek Verimli CCR \u00dcretim Sistemi"},"content":{"rendered":"

In modern aluminum wire and overhead conductor manufacturing, the continuous casting and rolling (CCR) process is the most efficient way to produce high-quality aluminum and aluminum alloy rods. The RLB Aluminum Alloy Rod Continuous Casting and Rolling Production Line<\/strong> delivers premium 9.5 mm, 12.5 mm, and 15 mm rods in EC1350, Series 3#, 5# (5005\/5154), 6# (6101\/6201), and Series 8# (8176\/8030) alloys \u2014 fully compliant with European and American standards.<\/p>\n

This fully integrated line combines melting, casting, rolling, and take-up into one continuous, high-output process, offering outputs of 4.5 t\/h or 7.5 t\/h with exceptional rod density, uniform grain structure, and superior electrical conductivity.<\/p>\n

K\u0131sa Teknolojik S\u00fcre\u00e7<\/h3>\n

Complete Continuous Route<\/strong> (melting furnace prepared by customer): A00 aluminum ingots \/ scraps \u2192 Holding furnace \u2192 Online degassing & filtration \u2192 Four-wheel continuous casting machine (H-type crystallization wheel) \u2192 Straightening machine \u2192 Front haulage device \u2192 Rolling shear \u2192 Medium-frequency induction heater (optional) \u2192 Feeding device \u2192 Continuous rolling mill (2-roller \/ 3-roller \/ 2+3 roller) \u2192 Cooling & emulsion system \u2192 Automatic coiling stand \u2192 Finished high-conductivity aluminum alloy rod coils.<\/p>\n

The H-type four-side cooling crystallization wheel (diameter 1400\u20132300 mm, cross-section area 1600\u20133300 mm\u00b2) ensures rapid, uniform solidification with minimal porosity and excellent internal structure.<\/p>\n

Temel Teknik Avantajlar ve Operasyonel M\u00fckemmellik<\/h3>\n

Engineered for the demanding GCC climate and high-volume overhead conductor production, our Aluminum Alloy Rod CCR Line offers measurable performance:<\/p>\n

    \n
  • H-Type Four-Side Cooling Crystallization Wheel<\/strong>: Produces dense, uniform ingots with superior surface quality and minimal defects \u2014 critical for high-conductivity EC1350 and alloy rods.<\/li>\n
  • Flexible Roller Configurations<\/strong>: 3-roller (Y-type), 2-roller, or combined 2+3 roller modes optimized for different alloy grades and diameters (excellent roundness and mechanical properties).<\/li>\n
  • Advanced Medium-Frequency Induction Heater<\/strong>: Maintains precise rolling temperature, enables online quenching, and reduces oxidation.<\/li>\n
  • Intelligent PLC + HMI Control<\/strong>: Full-line linkage, real-time monitoring of speed, temperature, tension, and emulsion flow; recipe storage for multiple alloys.<\/li>\n
  • High-Capacity Output<\/strong>: 4.5\u20135 t\/h (4.5T model), 5\u20136.8 t\/h (6.8T model), or 6\u20137.5 t\/h (7.5T model) with low scrap rates and energy-efficient operation.<\/li>\n
  • Complete Turnkey Integration<\/strong>: Includes lubrication, emulsion cooling, filtration, and automatic coiling systems for seamless 24\/7 production.<\/li>\n<\/ul>\n

    These features deliver 15\u201325% higher output, significantly lower energy consumption, and consistent rod quality compared with separate casting and rolling processes.<\/p>\n

    \"Aluminum<\/p>\n

    Teknik \u00d6zellikler<\/h4>\n\n\n\n\n\n\n
    Model<\/th>\nRod Diameter (mm)<\/th>\nRolling Times<\/th>\nCapacity (t\/h)<\/th>\nRoller Mode<\/th>\nMelting Furnace (t)<\/th>\nHolding Furnace (t)<\/th>\nFurnace Energy<\/th>\nApplicable Alloys<\/th>\n<\/tr>\n<\/thead>\n
    4.5T<\/td>\n9.5 \/ 12 \/ 15<\/td>\n15<\/td>\n4.5\u20135<\/td>\n3-roller<\/td>\n6<\/td>\n10\u201315<\/td>\nDo\u011fal gaz \/ LPG<\/td>\nEC1350, 3#, 5#, 6#, 8#<\/td>\n<\/tr>\n
    7.5T<\/td>\n9.5 \/ 12<\/td>\n10 or 14<\/td>\n6\u20137.5<\/td>\n2-roller + 3-roller<\/td>\n12<\/td>\n20\u201325<\/td>\nDo\u011fal gaz \/ LPG<\/td>\nEC1350, 3#, 5#, 6#, 8#<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Line speed up to 8 m\/s. Coil weight 2\u20133 tons. Custom capacities and configurations available upon request.<\/p>\n

    Ana Par\u00e7alar ve Sistem Entegrasyonu<\/h3>\n
      \n
    • Melting & holding furnaces (customer supply or optional)<\/li>\n
    • Four-wheel continuous casting machine with H-type crystallization wheel<\/li>\n
    • Straightening & front haulage device<\/li>\n
    • Rolling shear + medium-frequency heater (optional)<\/li>\n
    • Continuous rolling mill (2\/3\/2+3 roller)<\/li>\n
    • Lubrication & emulsion cooling system<\/li>\n
    • Automatic coiling stand with arc guiding pipe and pre-deformation protection<\/li>\n
    • Intelligent PLC + HMI electrical control system<\/li>\n<\/ul>\n

      Ama\u00e7<\/strong>: One-step continuous production from molten aluminum to finished high-conductivity rod coils, maximizing efficiency and minimizing handling damage.<\/p>\n

      Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
        \n
      • Production of EC grade aluminum rod for electrical conductors<\/li>\n
      • Aluminum alloy rod for overhead transmission lines (AAC, AAAC, ACSR)<\/li>\n
      • High-tensile conductive rods for power cables and building wire<\/li>\n
      • Aluminum alloy rod for automotive and industrial applications<\/li>\n
      • Precursor material for further wire drawing and stranding<\/li>\n<\/ul>\n

        The RLB CCR line is the ideal turnkey solution for aluminum rod producers seeking European\/American quality standards with maximum efficiency and reliability.<\/p>\n

        Detayl\u0131 SSS \u2013 M\u00fc\u015fterilerinizin Ger\u00e7ek Sorular\u0131n\u0131 Yan\u0131tlamak<\/h3>\n

        Q1: What is the main advantage of the H-type crystallization wheel?<\/strong><\/p>\n

        A: Four-side cooling ensures rapid, uniform solidification, producing dense ingots with minimal porosity and excellent internal structure \u2014 directly improving final rod conductivity and mechanical properties.<\/p>\n

        Q2: How do I choose between 2-roller, 3-roller, or 2+3 roller configurations?<\/strong><\/p>\n

        A: 3-roller (Y-type) offers best roundness for standard EC1350; 2+3 combination provides superior control for high-strength alloys (6101\/6201\/8176); 2-roller suits high-speed production of simpler grades.<\/p>\n

        Q3: What energy sources are supported and how efficient is the line?<\/strong><\/p>\n

        A: Natural gas, LPG, heavy oil, diesel, or coal gas with regenerative options. Typical energy consumption is significantly lower than separate processes, with 15\u201325% savings reported in GCC installations.<\/p>\n

        Q4: Can the line produce multiple alloy grades without major reconfiguration?<\/strong><\/p>\n

        A: Yes. PLC recipe storage and modular roller\/heater design allow quick changeover between EC1350, 5005, 6101, 8176, etc.<\/p>\n

        Q5: What is the typical scrap rate and rod quality?<\/strong><\/p>\n

        A: Scrap rate <1.5% with proper degassing\/filtration. Rods meet or exceed international conductivity and tensile standards with bright surface finish.<\/p>\n

        Q6: Does the line integrate with existing melting furnaces?<\/strong><\/p>\n

        A: Fully compatible. We supply matching launders, flow control, and synchronization systems for seamless integration.<\/p>\n

        Q7: What is the expected payback period?<\/strong><\/p>\n

        A: 12\u201318 months for plants running 6,000+ hours\/year through higher output, lower energy use, and reduced scrap.<\/p>\n

        Q8: Do you provide installation, training, and after-sales support in Saudi Arabia?<\/strong><\/p>\n

        A: Yes. Full turnkey installation, commissioning, operator training (Arabic\/English), and 24\/7 remote + on-site support with local spare parts stock in the Eastern Province.<\/p>\n

        Why Choose RLB Aluminum Alloy Rod CCR Line?<\/h3>\n
          \n
        • G\u00fcvenilir Kalite<\/strong>: Every line undergoes full-load testing; consistent rod quality with superior conductivity and mechanical properties.<\/li>\n
        • \u00d6zelle\u015ftirilmi\u015f Hizmet<\/strong>: Tailored to your alloy mix, capacity, factory layout, and local energy infrastructure in Saudi Arabia & GCC.<\/li>\n
        • Uzun Vadeli Ortakl\u0131k<\/strong>: Komple kurulum, operat\u00f6r e\u011fitimi, yedek par\u00e7a temini, uzaktan te\u015fhis ve performansa dayal\u0131 bak\u0131m s\u00f6zle\u015fmeleri.<\/li>\n
        • Vizyon 2030'a Haz\u0131r<\/strong>: Proven technology supporting Saudi Green Initiative and local content requirements for overhead conductors.<\/li>\n<\/ul>\n

          \u015eimdi bilgi isteyin<\/strong><\/p>\n

          Teknik ekibimizle bug\u00fcn ileti\u015fime ge\u00e7in. 48 saat<\/strong> we will deliver a detailed configuration proposal, ROI calculation, layout drawings, and reference cases from similar GCC projects.<\/p>\n

          Ready to upgrade your aluminum rod production?<\/strong><\/p>\n

          \u015eimdi bilgi isteyin <\/strong>\u2014 Let us deliver the reliable, high-efficiency Aluminum Alloy Rod Continuous Casting and Rolling Line that powers your conductor manufacturing success in Saudi Arabia and the GCC.<\/p>\n

          ","protected":false},"excerpt":{"rendered":"

          Modern al\u00fcminyum tel ve havai iletken \u00fcretiminde, s\u00fcrekli d\u00f6k\u00fcm ve haddeleme (CCR) i\u015flemi, y\u00fcksek kaliteli al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131ml\u0131 \u00e7ubuklar \u00fcretmenin en verimli yoludur. RLB Al\u00fcminyum Ala\u015f\u0131ml\u0131 \u00c7ubuk S\u00fcrekli D\u00f6k\u00fcm ve Haddeleme \u00dcretim Hatt\u0131, EC1350, Seri 3#, 5# (5005\/5154), 6# (6101\/6201) ve Seri 8# (8176\/8030) ala\u015f\u0131mlar\u0131nda, Avrupa ve Amerika standartlar\u0131na tamamen uygun, birinci s\u0131n\u0131f 9,5 mm, 12,5 mm ve 15 mm \u00e7ubuklar \u00fcretir. Bu tamamen entegre hat, ergitme, d\u00f6k\u00fcm, haddeleme ve sar\u0131m\u0131 tek bir s\u00fcrekli, y\u00fcksek verimli proseste birle\u015ftirerek, ola\u011fan\u00fcst\u00fc \u00e7ubuk yo\u011funlu\u011fu, homojen tane yap\u0131s\u0131 ve \u00fcst\u00fcn elektriksel iletkenlik ile saatte 4,5 t veya 7,5 t \u00fcretim kapasitesi sunar.<\/p>","protected":false},"featured_media":29054,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,81],"product_tag":[497,494,499,496,495,498,281],"class_list":{"0":"post-28394","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-casting-and-rolling-production-line","9":"product_tag-aac-aaac-acsr-rod-line","10":"product_tag-aluminum-alloy-rod-ccr-line","11":"product_tag-aluminum-rod-continuous-casting","12":"product_tag-aluminum-rod-production-line","13":"product_tag-continuous-casting-and-rolling-line","14":"product_tag-ec-grade-aluminum-rod-machine","15":"product_tag-reliable-cable-equipment","17":"first","18":"instock","19":"shipping-taxable","20":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28394","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28394"}],"version-history":[{"count":6,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28394\/revisions"}],"predecessor-version":[{"id":30044,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28394\/revisions\/30044"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29054"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28394"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28394"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28394"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28394"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}