{"id":28401,"date":"2026-04-26T06:40:27","date_gmt":"2026-04-26T06:40:27","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28401"},"modified":"2026-06-04T06:10:56","modified_gmt":"2026-06-04T06:10:56","slug":"double-wire-intermediate-wire-drawing-machine-and-continuous-annealing-production-line-rzl280-series","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/double-wire-intermediate-wire-drawing-machine-and-continuous-annealing-production-line-rzl280-series\/","title":{"rendered":"\u00c7ift Telli Ara Tel \u00c7ekme Makinesi ve S\u00fcrekli Tavlama \u00dcretim Hatt\u0131 (RZL280 Serisi)"},"content":{"rendered":"

In fine copper wire manufacturing, achieving ultra-fine diameters with consistent softness and high surface quality is essential for electronic cables, magnet wires, automotive harnesses, and specialty conductors. The\u00a0Double Wire Intermediate Wire Drawing Machine with Continuous Annealing<\/strong>\u00a0(RZL280 series) is a high-efficiency solution that draws incoming copper wire from \u00d82.6\u20133.5mm down to a minimum of \u00d80.4mm while performing online annealing in a single continuous pass.<\/p>\n

Available in single-head and double-head configurations, this intermediate drawing line maximizes output, reduces floor space requirements, and delivers bright, uniformly annealed fine wire ready for further processing or bunching.<\/p>\n

K\u0131sa Teknolojik S\u00fcre\u00e7<\/h3>\n

Incoming Wire \u2192 Double-Head Drawing \u2192 Online Continuous Annealing \u2192 Final Take-Up<\/strong> Copper rod (\u00d82.6\u20133.5 mm) \u2192 Tungsten carbide treated extension wheels & drawing cones \u2192 Straightening & tension control \u2192 Medium-frequency or DC continuous annealing (3000 A \/ max 50 V) \u2192 Cooling & drying \u2192 Automatic dual spooler or vertical coiler \u2192 Finished soft fine copper wire (\u00d80.4\u20132.76 mm).<\/p>\n

The entire line operates under full PLC + HMI synchronization, with real-time monitoring of speed, tension, annealing current\/voltage, and emulsion flow.<\/p>\n

\"Copper<\/p>\n

Core Technical Advantages & Performance Data<\/h3>\n

Engineered for high-volume fine wire production in Saudi Arabia and GCC cable plants, the RZL280 series offers measurable advantages:<\/p>\n

    \n
  • Double-Head Capability (RZL280-17\/2)<\/strong>: Processes two wires simultaneously, doubling output without extra operators \u2014 ideal for mass production of identical-specification wires.<\/li>\n
  • Tungsten Carbide Treated Drawing Wheels<\/strong>: Four groups of multi-layer cones with tungsten carbide surface treatment provide exceptional wear resistance (service life 2\u20133\u00d7 longer than standard), low maintenance, and consistent diameter control.<\/li>\n
  • Integrated Continuous Annealing<\/strong>: DC annealing system (3000 A \/ max 50 V, 195 kVA) produces soft wire with 25\u201333% elongation directly from the drawing process, eliminating separate annealing steps and reducing handling damage.<\/li>\n
  • High Drawing Speeds<\/strong>: Up to 25 m\/s (1500 m\/min mechanical speed) with frequency-controlled AC motors (75\u2013280 kW main power).<\/li>\n
  • Intelligent MMI + PLC Control<\/strong>: Full-line synchronization, recipe storage for different diameters\/annealing parameters, and touch-screen operation \u2014 reduces operator intervention and ensures stable 24\/7 production.<\/li>\n
  • Flexible Configurations<\/strong>: Compatible with single spooler, automatic dual spooler, or vertical coiler; optional threading machine, heat exchanger, steam generator (9 kW, 12 kg\/h steam), and filtration systems for turnkey operation.<\/li>\n<\/ul>\n

    Production Speed Data (Double Wire, Soft Annealed)<\/strong>:<\/p>\n

      \n
    • 2 \u00d7 \u00d80.8 mm \u2192 1200 m\/min<\/li>\n
    • 2 \u00d7 \u00d81.0 mm \u2192 1000 m\/min<\/li>\n
    • 2 \u00d7 \u00d81.2 mm \u2192 700 m\/min<\/li>\n
    • 2 \u00d7 \u00d81.6 mm \u2192 700 m\/min (25\u201333% elongation)<\/li>\n<\/ul>\n

      These features deliver 30\u201350% higher productivity, lower energy consumption per ton, and superior wire quality compared with conventional single-head systems.<\/p>\n

      Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n\n\n
      Model<\/th>\nHeads<\/th>\nDie No.<\/th>\nInlet Dia. (mm)<\/th>\nOutlet Dia. (mm)<\/th>\nDrawing Speed (m\/s)<\/th>\nInstalled Capacity (kW)<\/th>\n<\/tr>\n<\/thead>\n
      RZL280-17<\/td>\n1<\/td>\n17<\/td>\n2.6\u20133.5<\/td>\n0.4\u20131.2<\/td>\n25<\/td>\n240<\/td>\n<\/tr>\n
      RZL280-13<\/td>\n1<\/td>\n13<\/td>\n2.6\u20133.5<\/td>\n0.8\u20132.76<\/td>\n20<\/td>\n280<\/td>\n<\/tr>\n
      RZL280-9<\/td>\n1<\/td>\n9<\/td>\n2.6\u20133.2<\/td>\n1.0\u20131.8<\/td>\n15<\/td>\n260<\/td>\n<\/tr>\n
      RZL280-17\/2<\/td>\n2<\/td>\n17<\/td>\n2.6\u20133.5<\/td>\n0.5\u20131.8<\/td>\n25<\/td>\n290<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Additional Specs (ZL280B-13\/2\/TH3000-2 reference):<\/p>\n

      Cone diameter max. 280 mm, capstan \u00d8280 mm, machine dimensions 2450\u00d71300\u00d71400 mm, net weight ~3500 kg, annealing capacity 195 kVA. Custom configurations available.<\/p>\n

      Ana Par\u00e7alar ve Sistem Entegrasyonu<\/h3>\n
        \n
      • Tungsten carbide treated multi-layer drawing cones & extension wheels<\/li>\n
      • High-precision drawing dies & tension control system<\/li>\n
      • DC continuous annealing unit (3000 A) with steam generator (9 kW)<\/li>\n
      • Intelligent PLC + HMI control cabinet<\/li>\n
      • Lubrication & emulsion cooling system with filtration<\/li>\n
      • Automatic dual spooler or vertical coiler (optional WS\/WF series)<\/li>\n<\/ul>\n

        Ama\u00e7<\/strong>: One-pass high-speed drawing + annealing for bright, soft, high-ductility fine copper wire ready for bunching, stranding, or extrusion.<\/p>\n

        Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
          \n
        • High-volume production of fine copper wires (\u00d80.4\u20131.8mm)<\/li>\n
        • Precursor wire for magnet wire and enameled wire lines<\/li>\n
        • Automotive and electronic cable conductors<\/li>\n
        • Multi-strand flexible conductors and cable screening<\/li>\n
        • Integration with bunching machines or final extrusion lines<\/li>\n<\/ul>\n

          The RLB double-wire intermediate drawing and annealing line is especially effective for mass production of identical-specification fine wires, delivering unmatched efficiency and quality consistency.<\/p>\n

          Detailed FAQs \u2013 Answering Real Customer Questions<\/h3>\n

          Q1: What is the advantage of double-head configuration?<\/strong><\/p>\n

          A: The RZL280-17\/2 model draws two wires simultaneously, doubling productivity while using the same floor space and operator \u2014 ideal for high-volume identical-specification fine wire production.<\/p>\n

          Q2: How does online continuous annealing improve wire quality?<\/strong><\/p>\n

          A: Integrated DC annealing (3000 A \/ max 50 V) produces soft wire with 25\u201333% elongation directly after drawing, eliminating separate annealing, reducing oxidation, and ensuring uniform softness and bright surface.<\/p>\n

          Q3: What is the typical service life of the tungsten carbide wheels?<\/strong><\/p>\n

          A: 2\u20133\u00d7 longer than standard wheels due to tungsten carbide surface treatment; easy maintenance with quick-change design.<\/p>\n

          Q4: What power and utilities are required?<\/strong><\/p>\n

          A: Main motor 75\u2013290 kW (frequency conversion), compressed air 0.6\u20130.7 MPa (50 L\/min, dew point -25\u00b0C), steam generator 9 kW. All systems are energy-efficient with frequency inverters.<\/p>\n

          Q5: Can the machine integrate with my existing bunching or extrusion line?<\/strong><\/p>\n

          A: Yes. Compatible with WS series single\/dual spoolers and WF series coilers; we provide full synchronization and turnkey integration.<\/p>\n

          Q6: What is the expected payback period?<\/strong><\/p>\n

          A: 12\u201318 months through doubled output (double-head), reduced scrap, lower energy use, and elimination of separate annealing steps.<\/p>\n

          Q7: Do you provide installation, training, and after-sales support in Saudi Arabia?<\/strong><\/p>\n

          A: Yes. Full turnkey installation, commissioning, operator training (English), 24\/7 remote diagnostics, and local spare parts stock in the Eastern Province.<\/p>\n

          \u015eimdi bilgi isteyin<\/strong><\/p>\n

          Teknik ekibimizle bug\u00fcn ileti\u015fime ge\u00e7in. 48 saat<\/strong> Detayl\u0131 bir yap\u0131land\u0131rma \u00f6nerisi, yat\u0131r\u0131m getirisi hesaplamas\u0131, yerle\u015fim plan\u0131 \u00e7izimleri ve benzer K\u00f6rfez \u0130\u015fbirli\u011fi Konseyi (GCC) projelerinden referans \u00f6rnekler sunaca\u011f\u0131z.<\/p>\n

          Ready to upgrade your fine copper wire production?<\/strong><\/p>\n

          \u015eimdi bilgi isteyin<\/strong> \u2014 Let us deliver the high-speed, double-wire intermediate drawing machine with continuous annealing that powers your cable manufacturing success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

          \u0130nce bak\u0131r tel \u00fcretiminde, elektronik kablolar, m\u0131knat\u0131s telleri, otomotiv kablo demetleri ve \u00f6zel iletkenler i\u00e7in tutarl\u0131 yumu\u015fakl\u0131k ve y\u00fcksek y\u00fczey kalitesiyle ultra ince \u00e7aplar elde etmek \u00e7ok \u00f6nemlidir. RLB \u00c7ift Telli Ara Bak\u0131r Tel \u00c7ekme Makinesi ve S\u00fcrekli Tavlama \u00dcretim Hatt\u0131 (RZL280 serisi), gelen bak\u0131r teli \u00d82,6\u20133,5 mm'den minimum \u00d80,4 mm'ye kadar \u00e7ekerken ayn\u0131 zamanda tek bir s\u00fcrekli ge\u00e7i\u015fte \u00e7evrimi\u00e7i tavlama i\u015flemi ger\u00e7ekle\u015ftiren y\u00fcksek verimli bir \u00e7\u00f6z\u00fcmd\u00fcr. Tek ba\u015fl\u0131 ve \u00e7ift ba\u015fl\u0131 konfig\u00fcrasyonlarda mevcut olan bu ara \u00e7ekme hatt\u0131, \u00e7\u0131kt\u0131y\u0131 en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131r, alan gereksinimlerini azalt\u0131r ve daha fazla i\u015fleme veya demetlemeye haz\u0131r, parlak, homojen \u015fekilde tavlanm\u0131\u015f ince tel sa\u011flar.<\/p>","protected":false},"featured_media":29664,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,82],"product_tag":[490,489,475,492,493,281,491],"class_list":{"0":"post-28401","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-drawing-machine","9":"product_tag-continuous-annealing-line","10":"product_tag-double-wire-intermediate-drawing-machine","11":"product_tag-fine-copper-wire-drawing","12":"product_tag-high-speed-intermediate-drawing","13":"product_tag-multi-head-drawing-machine","14":"product_tag-reliable-cable-equipment","15":"product_tag-rzl280-drawing-line","17":"first","18":"instock","19":"shipping-taxable","20":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28401","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28401"}],"version-history":[{"count":5,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28401\/revisions"}],"predecessor-version":[{"id":30048,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28401\/revisions\/30048"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29664"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28401"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28401"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28401"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28401"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}