{"id":28402,"date":"2026-04-26T06:40:36","date_gmt":"2026-04-26T06:40:36","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28402"},"modified":"2026-06-04T06:17:01","modified_gmt":"2026-06-04T06:17:01","slug":"aluminum-rod-breakdown-machine-with-individual-motors","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/aluminum-rod-breakdown-machine-with-individual-motors\/","title":{"rendered":"Ba\u011f\u0131ms\u0131z Motorlu Al\u00fcminyum \u00c7ubuk K\u0131rma Makinesi | Y\u00fcksek H\u0131zl\u0131 Hassas \u00c7ubuk K\u0131rma Hatt\u0131"},"content":{"rendered":"

In aluminum wire and overhead conductor manufacturing, the rod breakdown<\/strong> stage is one of the most critical processes for achieving tight dimensional tolerances, excellent surface finish, and high production efficiency. Our Aluminum Rod Breakdown Machine with Individual Motors<\/strong><\/a> is engineered to deliver exactly that \u2014 converting 9.5 mm aluminum or aluminum alloy rods into high-quality finished wires ranging from 1.6 mm to 4.5 mm in a single continuous drawing pass.<\/p>\n

Unlike traditional gear-driven machines, this series features an independent servo motor drive<\/strong> for each drawing capstan. This design provides precise compression ratio control, greater flexibility across different aluminum grades (including high-strength 6xxx series alloys), easier and faster die changes, and significantly improved wire quality and production stability.<\/p>\n

Designed for reliable 24\/7 operation in the demanding conditions of Saudi Arabia and the GCC, this machine supports manufacturers in meeting the growing demand for high-quality aluminum conductors driven by power grid expansion and Vision 2030 infrastructure projects.<\/p>\n

\"Introduction<\/p>\n

Technological Process<\/h3>\n

\u03a69.5 mm aluminum rod (or aluminum alloy rod) \u2192 Straightening \u2192 Multi-pass drawing with individual servo motor-driven capstans \u2192 Tension control system \u2192 Optional integrated online annealing \u2192 Lubrication and cooling \u2192 Automatic take-up (single\/dual bobbin or vertical pay-off) \u2192 Finished high-quality aluminum or alloy wire (\u03a61.6\u20134.5 mm).<\/p>\n

O straight-line capstan arrangement<\/strong> combined with independent motor drive ensures smooth material flow, synchronized speeds, and minimal vibration. This results in superior surface finish, tight tolerances (typically \u00b10.02 mm), and excellent mechanical properties in the final wire.<\/p>\n

Core Technical Advantages<\/h2>\n
    \n
  • Individual Servo Motor Drive per Capstan<\/strong> Each drawing ring is powered by its own servo motor. This allows precise, independent adjustment of compression ratios for different aluminum grades, easy and fast die matching, and stable production even when processing 6xxx series high-strength alloys. It also significantly reduces noise and mechanical stress compared to traditional gear-drive systems.<\/li>\n
  • Straight-Line Capstan Arrangement<\/strong> Ensures smooth wire path, excellent synchronization between mechanical and electrical systems, and minimal vibration \u2014 delivering superior surface quality and consistent dimensional accuracy.<\/li>\n
  • Single or Double-Rod Capability<\/strong> Dual-rod models (e.g., LWHD-450\/11(2)) can process two rods simultaneously, effectively doubling output while maintaining a compact footprint \u2014 ideal for high-volume production of identical specifications.<\/li>\n
  • High Drawing Speed & Energy Efficiency<\/strong> Mechanical speeds up to 30 m\/s with frequency-controlled AC servo motors deliver high productivity and lower energy consumption per ton compared to conventional single-motor systems.<\/li>\n
  • Intelligent MMI + PLC Control<\/strong> Full-line synchronization with real-time monitoring of speed, tension, current, and temperature. Touch-screen interface allows easy parameter adjustment, recipe storage, and fast operation.<\/li>\n
  • Flexible Configuration & Turnkey Solutions<\/strong> Available in shunt-drive or in-line gear-drive versions. Optional online annealing unit, threading machine, heat exchanger, steam generator, and advanced filtration systems provide complete customized solutions.<\/li>\n<\/ul>\n

    These features result in higher throughput, lower scrap rates, reduced energy costs, and consistently high wire quality.<\/p>\n

    Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n\n
    Drive Mode<\/th>\nModel<\/th>\nInlet Dia.<\/th>\nWires<\/th>\nOutlet Dia. (mm)<\/th>\nMax. Speed (m\/s)<\/th>\nDrawing Passes<\/th>\nCapstan Dia. (mm)<\/th>\nInstalled Capacity (kVA)<\/th>\nOverall Dimension (m)<\/th>\n<\/tr>\n<\/thead>\n
    Shunt Drive (LWHD)<\/td>\nLWHD-450\/9<\/td>\n\u03a69.5 mm<\/td>\n1<\/td>\n\u03a62.5\u20134.5<\/td>\n25<\/td>\n9<\/td>\n\u03a6450<\/td>\n300<\/td>\n22\u00d76\u00d75<\/td>\n<\/tr>\n
    Shunt Drive (LWHD)<\/td>\nLWHD-450\/11<\/td>\n\u03a69.5 mm<\/td>\n1<\/td>\n\u03a62.0\u20134.5<\/td>\n30<\/td>\n11<\/td>\n\u03a6450<\/td>\n350<\/td>\n24\u00d76\u00d75<\/td>\n<\/tr>\n
    Shunt Drive (LWHD)<\/td>\nLWHD-450\/13<\/td>\n\u03a69.5 mm<\/td>\n1<\/td>\n\u03a61.6\u20134.5<\/td>\n30<\/td>\n13<\/td>\n\u03a6450<\/td>\n400<\/td>\n26\u00d76\u00d75<\/td>\n<\/tr>\n
    Shunt Drive (LWHD)<\/td>\nLWHD-450\/11(2)<\/td>\n2\u00d7\u03a69.5 mm<\/td>\n2<\/td>\n2\u00d7\u03a62.0\u20134.5<\/td>\n30<\/td>\n11<\/td>\n\u03a6450<\/td>\n600<\/td>\n24\u00d710\u00d75<\/td>\n<\/tr>\n
    In-Line Gear Drive<\/td>\nLWHD-450\/9<\/td>\n\u03a69.5 mm<\/td>\n1<\/td>\n\u03a62.5\u20134.5<\/td>\n25<\/td>\n9<\/td>\n\u03a6450<\/td>\n300<\/td>\n22\u00d76\u00d75<\/td>\n<\/tr>\n
    In-Line Gear Drive<\/td>\nLWHD-450\/11<\/td>\n\u03a69.5 mm<\/td>\n1<\/td>\n\u03a62.0\u20134.5<\/td>\n30<\/td>\n11<\/td>\n\u03a6450<\/td>\n350<\/td>\n24\u00d76\u00d75<\/td>\n<\/tr>\n
    In-Line Gear Drive<\/td>\nLWHD-450\/13<\/td>\n\u03a69.5 mm<\/td>\n1<\/td>\n\u03a61.6\u20134.5<\/td>\n30<\/td>\n13<\/td>\n\u03a6450<\/td>\n400<\/td>\n26\u00d76\u00d75<\/td>\n<\/tr>\n
    In-Line Gear Drive<\/td>\nLWHD-450\/11(2)<\/td>\n2\u00d7\u03a69.5 mm<\/td>\n2<\/td>\n2\u00d7\u03a62.0\u20134.5<\/td>\n30<\/td>\n11<\/td>\n\u03a6450<\/td>\n600<\/td>\n24\u00d710\u00d75<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Take-up forms (optional): 630\/800 mm single\/dual bobbin, vertical pay-off, or custom combinations.<\/em><\/p>\n

    Ana Par\u00e7alar ve Sistem Entegrasyonu<\/h3>\n
      \n
    • Independent servo motor drive system for each capstan<\/li>\n
    • High-precision tungsten carbide drawing cones and capstans (\u00d8450 mm)<\/li>\n
    • Straight-line drawing path with advanced tension control<\/li>\n
    • Intelligent MMI + PLC control system with touch-screen interface<\/li>\n
    • Lubrication and cooling system with optional high-efficiency filtration<\/li>\n
    • Optional integrated online annealing unit<\/li>\n
    • Complete turnkey accessories (threading machine, cold welder, heat exchanger, steam generator)<\/li>\n<\/ul>\n

      Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
        \n
      • High-speed production of electrical aluminum wires (\u03a61.6\u20134.5 mm)<\/li>\n
      • Aluminum alloy wire drawing, including 6xxx series with optional online annealing<\/li>\n
      • Precursor wire for overhead conductors (AAC, AAAC, ACSR)<\/li>\n
      • Round and shaped aluminum conductors for power cables and building wire<\/li>\n
      • Integration with multi-wire drawing, bunching, or extrusion lines<\/li>\n<\/ul>\n

        This machine is particularly well-suited for complete aluminum conductor production plants in Saudi Arabia and the GCC.<\/p>\n

        Detayl\u0131 SSS \u2013 M\u00fc\u015fterilerinizin Ger\u00e7ek Sorular\u0131n\u0131 Yan\u0131tlamak<\/h3>\n

        Q1: What is the main advantage of individual motor drive?<\/strong><\/p>\n

        A: Each capstan is independently powered by a servo motor, allowing precise compression ratio adjustment for different aluminum grades and easy die matching \u2014 resulting in stable product quality, lower noise, and higher flexibility than single-motor or gear-drive systems.<\/p>\n

        Q2: Can this machine produce both pure aluminum and alloy rods?<\/strong><\/p>\n

        A: Yes. Individual motor drive models are ideal for 1xxx, 6xxx, and 8xxx series; gear-drive models suit 1xxx and 8xxx series electrical aluminum rods.<\/p>\n

        Q3: What is the maximum drawing speed and output?<\/strong><\/p>\n

        A: Up to 30 m\/s with 11\u201313 passes. Double-rod models effectively double productivity while maintaining the same compact footprint.<\/p>\n

        Q4: Is online annealing available?<\/strong><\/p>\n

        A: Yes. The machine can be equipped with an integrated annealer for soft aluminum alloy wire production in one continuous line.<\/p>\n

        Q5: What take-up options are available?<\/strong><\/p>\n

        A: Single or dual bobbin (630\/800 mm), vertical pay-off, or custom combinations to match your downstream processes.<\/p>\n

        Q6: What is the typical energy consumption and payback period?<\/strong><\/p>\n

        A: Frequency-controlled motors deliver low energy use per ton. Most GCC clients achieve full ROI within 12\u201318 months through higher output and reduced scrap.<\/p>\n

        Q7: Do you provide installation, training, and support in Saudi Arabia?<\/strong><\/p>\n

        A: Yes. Full turnkey installation, commissioning, operator training (Arabic\/English), 24\/7 remote diagnostics, and local spare parts stock in the Eastern Province.<\/p>\n

        Why Choose Our Aluminum Rod Breakdown Machine with Individual Motors?<\/h3>\n
          \n
        • Superior Flexibility & Quality<\/strong>: Individual motor drive provides precise control and excellent results across pure aluminum and high-strength alloy grades.<\/li>\n
        • High Productivity<\/strong>: Speeds up to 30 m\/s with single or double-rod configurations.<\/li>\n
        • Energy Efficient & Reliable<\/strong>: Lower energy consumption and reduced mechanical stress for long-term operation.<\/li>\n
        • Full Local Support<\/strong>: Turnkey installation, operator training (Arabic\/English), 24\/7 remote diagnostics, and spare parts stock in the Eastern Province of Saudi Arabia.<\/li>\n
        • Vision 2030 Aligned<\/strong>: Supports local manufacturing and quality requirements for aluminum conductors in power infrastructure projects.<\/li>\n<\/ul>\n

          \u015eimdi bilgi isteyin<\/strong><\/h4>\n

          Teknik ekibimizle bug\u00fcn ileti\u015fime ge\u00e7in. 48 saat<\/strong> Detayl\u0131 bir yap\u0131land\u0131rma \u00f6nerisi, yat\u0131r\u0131m getirisi hesaplamas\u0131, yerle\u015fim plan\u0131 \u00e7izimleri ve benzer K\u00f6rfez \u0130\u015fbirli\u011fi Konseyi (GCC) projelerinden referans \u00f6rnekler sunaca\u011f\u0131z.<\/p>\n

          Ready to upgrade your aluminum wire production efficiency?<\/strong><\/p>\n

          \u015eimdi bilgi isteyin<\/strong> \u2014 Let us deliver the high-speed Aluminum Rod Breakdown Machine with Individual Motors that powers your conductor manufacturing success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

          Our Aluminum Rod Breakdown Machine with Individual Motors is a high-speed, precision wire drawing line designed to convert 9.5 mm aluminum and aluminum alloy rods into finished wires from 1.6 mm to 4.5 mm in a single continuous pass. With independent servo motor drive on each capstan, straight-line arrangement, and optional online annealing, it offers excellent flexibility, superior surface quality, and high productivity for modern aluminum conductor production.<\/p>","protected":false},"featured_media":29662,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,82],"product_tag":[1142,1143,1141,1094],"class_list":{"0":"post-28402","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-drawing-machine","9":"product_tag-aluminum-rod-breakdown","10":"product_tag-aluminum-wire-machine","11":"product_tag-aluminum-wire-processing","12":"product_tag-wire-drawing-machine","14":"first","15":"instock","16":"shipping-taxable","17":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28402","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28402"}],"version-history":[{"count":8,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28402\/revisions"}],"predecessor-version":[{"id":30494,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28402\/revisions\/30494"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29662"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28402"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28402"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28402"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28402"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}