{"id":28403,"date":"2026-04-26T06:40:40","date_gmt":"2026-04-26T06:40:40","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&#038;p=28403"},"modified":"2026-07-25T07:52:20","modified_gmt":"2026-07-25T07:52:20","slug":"copper-rod-breakdown-machine-for-copper-wire-production","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/copper-rod-breakdown-machine-for-copper-wire-production\/","title":{"rendered":"Bak\u0131r \u00c7ubuk K\u0131rma Makinesi"},"content":{"rendered":"<p dir=\"auto\">In high-volume copper wire and cable manufacturing, the rod breakdown stage is a decisive factor for overall line efficiency, finished wire surface quality, dimensional accuracy, scrap rate, and energy cost per ton. Our <strong>Copper Rod Breakdown Machine with Individual Servo Motor Drive<\/strong> is purpose-engineered for this critical process.<\/p>\n<p dir=\"auto\">It converts single or dual \u03a68 mm low-oxygen or oxygen-free copper rods into finished electrical wires ranging from \u03a61.2 mm to \u03a64.5 mm in one continuous pass. Mechanical speeds reach 30 m\/s, supported by independent servo control on every capstan. The result is superior surface finish, stable process parameters across different copper grades, and the operational flexibility required by modern power-cable, building-wire, and magnet-wire producers.<\/p>\n<h2 dir=\"auto\">Teknolojik S\u00fcre\u00e7<\/h2>\n<p dir=\"auto\">\u03a68 mm low-oxygen or oxygen-free copper rod \u2192 Precision straightening \u2192 Multi-pass straight-line drawing on individual servo-driven \u00d8450 mm tungsten-carbide coated capstans \u2192 Closed-loop tension control \u2192 Optional integrated continuous annealing \u2192 Full-immersion lubrication &amp; cooling system \u2192 Automatic take-up (single\/dual bobbin or vertical pay-off) \u2192 High-conductivity finished copper wire (\u03a61.2\u20134.5 mm).<\/p>\n<p dir=\"auto\">The horizontal tandem straight-line arrangement combined with independent servo drives ensures smooth material flow, excellent inter-pass synchronization, minimal vibration, and significantly reduced copper powder generation. Dies can be changed rapidly; bobbins unload automatically without stopping the line, minimizing downtime and labor.<\/p>\n<h3>Core Technical Advantages<\/h3>\n<p dir=\"auto\"><strong>Individual Servo Motor Drive on Every Capstan<\/strong> Each drawing capstan is powered by its own high-efficiency servo motor with independent control algorithm and dedicated servo controller. This architecture enables precise, stepless adjustment of compression ratios (typical mechanical elongation range 26\u201350 %) for optimal die matching.<\/p>\n<p dir=\"auto\">Compared with traditional single-motor gear-drive systems, the individual-motor design delivers:<\/p>\n<ul dir=\"auto\">\n<li>Micro-sliding or near non-sliding drawing that reduces surface damage and copper powder, extending both die and capstan service life.<\/li>\n<li>The ability to switch unused motors off when producing larger diameters, generating energy savings of up to 20 %. Additional savings come from the elimination of gear-mesh losses. Industry comparisons show typical consumption around 110 kWh\/t versus approximately 180 kWh\/t for conventional gear-driven machines on comparable sizes.<\/li>\n<li>Lower operational noise and vibration, reduced mechanical stress, and interchangeability of standard motors for easier maintenance.<\/li>\n<\/ul>\n<p dir=\"auto\">These features produce consistently superior surface quality and dimensional accuracy across both low-oxygen and oxygen-free copper grades.<\/p>\n<p dir=\"auto\"><strong>High-Speed, High-Efficiency Operation<\/strong><\/p>\n<p dir=\"auto\">Mechanical speeds up to 30 m\/s with 9, 11 or 13 drawing passes on \u00d8450 mm capstans. Frequency- or servo-controlled motors deliver high productivity while keeping specific energy consumption low. Dual-rod models effectively double output within nearly the same footprint.<\/p>\n<p dir=\"auto\"><strong>Rapid Die Change &amp; Automatic Bobbin Handling<\/strong><\/p>\n<p dir=\"auto\">Quick-die-change system and automatic bobbin unloading without line stoppage minimize changeover time and labor requirements, supporting frequent specification changes common in modern cable plants.<\/p>\n<p dir=\"auto\"><strong>Optional Online Continuous Annealing<\/strong><\/p>\n<p dir=\"auto\">Full integration with a continuous annealing unit produces soft, bright, high-ductility copper wire in a single pass. Proper annealing restores elongation (typically 30\u201336 % or higher depending on copper type and parameters) and maximizes electrical conductivity, eliminating the need for separate annealing operations and improving overall plant efficiency.<\/p>\n<p dir=\"auto\"><strong>Intelligent Control &amp; Flexible Take-Up<\/strong><\/p>\n<p dir=\"auto\">Advanced MMI + PLC system with large touch-screen interface enables real-time monitoring, recipe storage, data logging, and easy parameter adjustment. Multiple take-up options (630\/800 mm single or dual bobbin, 820 mm vertical pay-off, automatic spool change, or custom combinations) ensure seamless synchronization with downstream multi-wire drawing, bunching, stranding, or extrusion lines.<\/p>\n<p dir=\"auto\">Collectively these capabilities deliver higher throughput, lower scrap rates, reduced energy costs, longer tooling life, and consistently high wire quality \u2014 key performance indicators for competitive copper conductor production.<\/p>\n<h4 dir=\"auto\">Comparison: Individual Servo Drive vs Traditional Gear Drive<\/h4>\n<table>\n<thead>\n<tr>\n<th data-col-size=\"md\">G\u00f6r\u00fcn\u00fcm<\/th>\n<th data-col-size=\"lg\">Individual Servo Motor Drive<\/th>\n<th data-col-size=\"lg\">Traditional Gear Drive<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td data-col-size=\"md\">Compression Ratio Control<\/td>\n<td data-col-size=\"lg\">Independent &amp; precise per pass<\/td>\n<td data-col-size=\"lg\">Fixed by mechanical gearing<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"md\">Energy Consumption<\/td>\n<td data-col-size=\"lg\">15\u201320 % lower (motors switchable)<\/td>\n<td data-col-size=\"lg\">Higher (continuous gear losses)<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"md\">Noise &amp; Vibration<\/td>\n<td data-col-size=\"lg\">Significantly lower<\/td>\n<td data-col-size=\"lg\">Daha y\u00fcksek<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"md\">Die Life &amp; Surface Quality<\/td>\n<td data-col-size=\"lg\">Longer die life, better surface (micro-sliding)<\/td>\n<td data-col-size=\"lg\">Higher copper powder, faster die wear<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"md\">Maintenance<\/td>\n<td data-col-size=\"lg\">Lower (no gear replacement, standard motors)<\/td>\n<td data-col-size=\"lg\">Gear wear after ~10 years<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"md\">Esneklik<\/td>\n<td data-col-size=\"lg\">One die set covers wide range of sizes<\/td>\n<td data-col-size=\"lg\">Limited; more die sets often required<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"md\">Downtime for Size Change<\/td>\n<td data-col-size=\"lg\">Minimal<\/td>\n<td data-col-size=\"lg\">Daha y\u00fcksek<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p dir=\"auto\">This technology is particularly advantageous when processing different copper grades or frequently changing outlet diameters.<\/p>\n<h3 dir=\"auto\">Teknik \u00d6zellikler<\/h3>\n<table>\n<thead>\n<tr>\n<th data-col-size=\"lg\">Model<\/th>\n<th data-col-size=\"xl\">Drive Type<\/th>\n<th data-col-size=\"sm\">Inlet Diameter<\/th>\n<th data-col-size=\"xs\">No. of Wires<\/th>\n<th data-col-size=\"lg\">Outlet Diameter<\/th>\n<th data-col-size=\"md\">Max. Speed<\/th>\n<th data-col-size=\"sm\">Drawing Passes<\/th>\n<th data-col-size=\"md\">Capstan Diameter<\/th>\n<th data-col-size=\"md\">Installed Capacity<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td data-col-size=\"lg\">LWHD-450\/9<\/td>\n<td data-col-size=\"xl\">Individual (Shunt)<\/td>\n<td data-col-size=\"sm\">\u03a68 mm<\/td>\n<td data-col-size=\"xs\">1<\/td>\n<td data-col-size=\"lg\">\u03a62.1\u20134.2 mm<\/td>\n<td data-col-size=\"md\">25 m\/s<\/td>\n<td data-col-size=\"sm\">9<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">400 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LWHD-450\/11<\/td>\n<td data-col-size=\"xl\">Individual (Shunt)<\/td>\n<td data-col-size=\"sm\">\u03a68 mm<\/td>\n<td data-col-size=\"xs\">1<\/td>\n<td data-col-size=\"lg\">\u03a61.7\u20134.2 mm<\/td>\n<td data-col-size=\"md\">28 m\/s<\/td>\n<td data-col-size=\"sm\">11<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">450 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LWHD-450\/13<\/td>\n<td data-col-size=\"xl\">Individual (Shunt)<\/td>\n<td data-col-size=\"sm\">\u03a68 mm<\/td>\n<td data-col-size=\"xs\">1<\/td>\n<td data-col-size=\"lg\">\u03a61.2\u20134.5 mm<\/td>\n<td data-col-size=\"md\">30 m\/s<\/td>\n<td data-col-size=\"sm\">13<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">500 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LWHD-450\/9(2)<\/td>\n<td data-col-size=\"xl\">Individual (Double)<\/td>\n<td data-col-size=\"sm\">2\u00d7\u03a68 mm<\/td>\n<td data-col-size=\"xs\">2<\/td>\n<td data-col-size=\"lg\">2\u00d7\u03a62.05\u20133.2 mm<\/td>\n<td data-col-size=\"md\">25 m\/s<\/td>\n<td data-col-size=\"sm\">9<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">900 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LHD-450\/9<\/td>\n<td data-col-size=\"xl\">Linear Single Motor<\/td>\n<td data-col-size=\"sm\">\u03a68 mm<\/td>\n<td data-col-size=\"xs\">1<\/td>\n<td data-col-size=\"lg\">\u03a62.1\u20134.2 mm<\/td>\n<td data-col-size=\"md\">25 m\/s<\/td>\n<td data-col-size=\"sm\">9<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">400 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LHD-450\/11<\/td>\n<td data-col-size=\"xl\">Linear Single Motor<\/td>\n<td data-col-size=\"sm\">\u03a68 mm<\/td>\n<td data-col-size=\"xs\">1<\/td>\n<td data-col-size=\"lg\">\u03a61.7\u20134.2 mm<\/td>\n<td data-col-size=\"md\">28 m\/s<\/td>\n<td data-col-size=\"sm\">11<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">450 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LHD-450\/13<\/td>\n<td data-col-size=\"xl\">Linear Single Motor<\/td>\n<td data-col-size=\"sm\">\u03a68 mm<\/td>\n<td data-col-size=\"xs\">1<\/td>\n<td data-col-size=\"lg\">\u03a61.2\u20134.5 mm<\/td>\n<td data-col-size=\"md\">30 m\/s<\/td>\n<td data-col-size=\"sm\">13<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">500 kVA<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">LHD-450\/9(2)<\/td>\n<td data-col-size=\"xl\">Linear Single Motor (Double)<\/td>\n<td data-col-size=\"sm\">2\u00d7\u03a68 mm<\/td>\n<td data-col-size=\"xs\">2<\/td>\n<td data-col-size=\"lg\">2\u00d7\u03a62.05\u20133.2 mm<\/td>\n<td data-col-size=\"md\">25 m\/s<\/td>\n<td data-col-size=\"sm\">9<\/td>\n<td data-col-size=\"md\">\u03a6450 mm<\/td>\n<td data-col-size=\"md\">900 kVA<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p dir=\"auto\"><strong>Take-up Options<\/strong>: 630\/800 mm single or dual bobbin, 820 mm vertical pay-off, or custom combinations.<\/p>\n<h3 dir=\"auto\">Ana Par\u00e7alar ve Sistem Entegrasyonu<\/h3>\n<ul dir=\"auto\">\n<li>Individual servo motor drive system for each capstan<\/li>\n<li>High-precision tungsten carbide drawing cones and capstans (\u00d8450 mm)<\/li>\n<li>Straight-line drawing path with advanced tension control<\/li>\n<li>Intelligent MMI + PLC control system with touch-screen interface<\/li>\n<li>Lubrication and cooling system with optional high-efficiency filtration<\/li>\n<li>Optional integrated continuous annealing unit<\/li>\n<li>Complete turnkey accessories (threading machine, cold welder, heat exchanger, oil filtration system)<\/li>\n<\/ul>\n<h3 dir=\"auto\">Ba\u015fl\u0131ca Uygulamalar<\/h3>\n<ul dir=\"auto\">\n<li>High-speed production of electrical copper wires (\u03a61.2\u20134.5 mm)<\/li>\n<li>Single and double rod breakdown for power cables, building wire, and magnet wire<\/li>\n<li>Online annealing for soft annealed copper wire in one continuous process<\/li>\n<li>Integration with multi-wire drawing, bunching, or extrusion lines<\/li>\n<\/ul>\n<p dir=\"auto\">This machine is especially suitable for complete copper conductor production plants in Saudi Arabia and the GCC.<\/p>\n<h3 dir=\"auto\">Why Choose Our Copper Rod Breakdown Machine with Individual Motors?<\/h3>\n<ul dir=\"auto\">\n<li><strong>Superior Wire Quality &amp; Flexibility<\/strong>: Independent motor drive provides precise control and excellent results across different copper grades.<\/li>\n<li><strong>Y\u00fcksek Verimlilik<\/strong>: Speeds up to 30 m\/s with single or double-rod configurations.<\/li>\n<li><strong>Energy Efficient &amp; Reliable<\/strong>: Lower energy consumption and reduced mechanical stress for long-term operation.<\/li>\n<li><strong>Full Local Support in Saudi Arabia<\/strong>: Turnkey installation, operator training, 24\/7 remote diagnostics, and spare parts stock in the Eastern Province.<\/li>\n<li><strong>Vision 2030 Aligned<\/strong>: Supports local manufacturing and quality requirements for copper conductors in power infrastructure and industrial projects.<\/li>\n<\/ul>\n<h4 dir=\"auto\"><strong>\u015eimdi bilgi isteyin<\/strong><\/h4>\n<p dir=\"auto\">Contact our technical team today. Within 48 hours we will provide a detailed configuration proposal, ROI calculation, layout drawings, and reference cases from similar GCC projects.<\/p>\n<p dir=\"auto\"><strong>Ready to upgrade your copper wire production with high-speed, high-precision individual motor drive technology?<\/strong><\/p>\n<p dir=\"auto\"><a href=\"https:\/\/doingcable.com\/tr\/\"><strong>\u015eimdi bilgi isteyin<\/strong><\/a> \u2014 Let us deliver the reliable solution that powers your success in the Saudi and GCC copper conductor market.<\/p>","protected":false},"excerpt":{"rendered":"<p dir=\"auto\">Ayr\u0131 ayr\u0131 servo motorlara sahip bak\u0131r \u00e7ubuk \u00e7ekme makinesi. \u03a68 mm \u00e7ap\u0131ndaki d\u00fc\u015f\u00fck oksijenli veya oksijensiz bak\u0131r \u00e7ubu\u011fu, 30 m\/s&#x27;ye varan h\u0131zlarda \u03a61,2\u20134,5 mm \u00e7ap\u0131nda y\u00fcksek iletkenlikli tel haline \u00e7eker. 20 %&#x27;ye varan enerji tasarrufu, \u00fcst\u00fcn y\u00fczey kalitesi, \u00e7ift \u00e7ubuk se\u00e7ene\u011fi ve iste\u011fe ba\u011fl\u0131 s\u00fcrekli tavlama \u00f6zellikleri sunar.<\/p>","protected":false},"featured_media":29659,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,82],"product_tag":[1146,478,1144,1145,483,479],"class_list":{"0":"post-28403","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-drawing-machine","9":"product_tag-annealing-machine","10":"product_tag-copper-rod-breakdown-machine","11":"product_tag-copper-wire-drawing-machine","12":"product_tag-copper-wire-processing","13":"product_tag-copper-wire-production-machine","14":"product_tag-individual-motor-rod-breakdown","16":"first","17":"instock","18":"shipping-taxable","19":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28403","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28403"}],"version-history":[{"count":7,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28403\/revisions"}],"predecessor-version":[{"id":30835,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28403\/revisions\/30835"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29659"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28403"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28403"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28403"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28403"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}