{"id":28411,"date":"2026-04-26T06:42:04","date_gmt":"2026-04-26T06:42:04","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28411"},"modified":"2026-08-13T07:36:17","modified_gmt":"2026-08-13T07:36:17","slug":"tijli-bukum-makinesi","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/tijli-bukum-makinesi\/","title":{"rendered":"Sert \u00c7ekme Makinesi"},"content":{"rendered":"

A Sert \u00c7ekme Makinesi<\/strong> (rijit kafesli b\u00fck\u00fcm makinesi veya rijit kafesli damar b\u00fck\u00fcm makinesi olarak da adland\u0131r\u0131l\u0131r), orta gerilim, y\u00fcksek gerilim ve \u00e7ok y\u00fcksek gerilim g\u00fc\u00e7 kablolar\u0131 i\u00e7in b\u00fcy\u00fck kesitli yuvarlak, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f veya sekt\u00f6rel iletkenler \u00fcretmek \u00fczere tasarlanm\u0131\u015f, a\u011f\u0131r hizmet tipi, b\u00fck\u00fcms\u00fcz (geri b\u00fck\u00fcm yapmayan) bir iletken b\u00fck\u00fcm sistemidir. Bak\u0131r veya al\u00fcminyum tel bobinlerini tutan birden fazla rijit d\u00f6ner kafes kullan\u0131r ve bireysel tellerin b\u00fck\u00fcm\u00fcn\u00fc tersine \u00e7evirmeden hassas helezonik b\u00fck\u00fcm uygular. Bu konfig\u00fcrasyon; IEC 60228 S\u0131n\u0131f 2 iletkenlerin ve modern XLPE yal\u0131t\u0131ml\u0131 g\u00fc\u00e7 kablolar\u0131n\u0131n gerektirdi\u011fi mekanik kararl\u0131l\u0131\u011f\u0131, hatve (ad\u0131m) homojenli\u011fini ve s\u0131k\u0131\u015ft\u0131rma yo\u011funlu\u011funu sa\u011flar.<\/p>\n

Bu makine, \u00fcreticilerin yer alt\u0131 ve yer \u00fcst\u00fc enerji nakil hatlar\u0131 i\u00e7in uzun s\u00fcrekli uzunluklara, y\u00fcksek \u00e7ekme dayan\u0131m\u0131na ve tutarl\u0131 elektriksel performansa ihtiya\u00e7 duydu\u011fu durumlarda tercih edilen \u00e7\u00f6z\u00fcmd\u00fcr.<\/p>\n

Sa\u011flam zemin \u015faft\u0131 tahrik sistemi, otomatik masura y\u00fckleme ve ak\u0131ll\u0131 sabit gerginlik kontrol\u00fc ile bu makine, m\u00fckemmel verimlilikle tutarl\u0131 ve y\u00fcksek kaliteli \u00e7\u0131kt\u0131lar sunar; bu da onu Suudi Arabistan ve K\u00f6rfez \u0130\u015fbirli\u011fi Konseyi'ndeki (K\u0130K) kablo \u00fcreticileri i\u00e7in tercih edilen bir se\u00e7enek haline getirmektedir.<\/p>\n

Rigid Taktir Makinesi Nas\u0131l \u00c7al\u0131\u015f\u0131r?<\/h2>\n

Rijit b\u00fck\u00fcm makinesi, bireysel tel makaralar\u0131n\u0131 art ard\u0131\u015f\u0131k katmanlar halinde (genellikle 6 + 12 + 18 + 24 + 30) d\u00fczenlenmi\u015f rijit d\u00f6nen kafeslerin \u00fczerine do\u011frudan monte ederek \u00e7al\u0131\u015f\u0131r. Kafesler kontroll\u00fc h\u0131zlarda d\u00f6nerken, teller \u00e7ift tekerlekli veya tek tekerlekli bir kaptan taraf\u0131ndan ileriye \u00e7ekilir ve kal\u0131plar veya silindirler arac\u0131l\u0131\u011f\u0131yla s\u0131k\u0131ca b\u00fck\u00fclm\u00fc\u015f bir iletken \u015feklinde \u015fekillendirilir. Makaralar kafese g\u00f6re kendi eksenleri etraf\u0131nda d\u00f6nmedi\u011fi i\u00e7in bu s\u00fcre\u00e7 geri b\u00fck\u00fcms\u00fcz b\u00fck\u00fcm (non-back-twist stranding) olarak tan\u0131mlan\u0131r. Bu, bitmi\u015f iletkendeki art\u0131k burulma gerilimini ortadan kald\u0131r\u0131r ve bir\u00e7ok t\u00fcb\u00fcler tasar\u0131ma k\u0131yasla \u00fcst\u00fcn bir s\u0131k\u0131\u015ft\u0131rma \u00fcretir.<\/p>\n

Modern sistemler, 500 kV'a kadar EHV XLPE kablolarda kullan\u0131lan sekt\u00f6rel veya Milliken iletkenler i\u00e7in \u00f6n \u015fekillendirme cihazlar\u0131 ve s\u0131k\u0131\u015ft\u0131rma kal\u0131plar\u0131 eklenebilen; hat h\u0131z\u0131 de\u011fi\u015fti\u011finde bile sabit kalan ve dijital olarak ayarlanan hatve ile, Siemens veya e\u015fde\u011feri PLC + HMI kontrol\u00fcyle senkronize edilen her kafes b\u00f6l\u00fcm\u00fc i\u00e7in ba\u011f\u0131ms\u0131z AC servo veya de\u011fi\u015fken frekansl\u0131 motorlar kullan\u0131r.<\/p>\n

\u0130\u015flenen tipik tel \u00e7aplar\u0131 bak\u0131r i\u00e7in 1,5\u20135,0 mm, al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131m\u0131 i\u00e7in ise 1,7\u20135,0 mm'dir. Maksimum nihai iletken \u00e7aplar\u0131, konfig\u00fcrasyona ba\u011fl\u0131 olarak genellikle 45\u201380 mm'ye ula\u015f\u0131r.<\/p>\n

Teknolojik S\u00fcre\u00e7<\/h3>\n

\u00d6deme bobinleri (otomatik yandan alttan veya \u00f6nden y\u00fcklemeli) \u2192 \u00c7oklu bobinli rijit kafes \u2192 Y\u00fcksek h\u0131zl\u0131 geri b\u00fck\u00fcms\u00fcz b\u00fck\u00fcm \u2192 Yuvarlak veya sekt\u00f6rel s\u0131k\u0131\u015ft\u0131rma i\u00e7in hassas kal\u0131p tutucu \u2192 Metre sayac\u0131 ve \u00e7ift tekerlekli capstan \u2192 Otomatik sar\u0131m bobini.<\/p>\n

Konsantrik sabit kafes mimarisi, azalt\u0131lm\u0131\u015f temas noktalar\u0131 ve s\u00fcrt\u00fcnme ile p\u00fcr\u00fczs\u00fcz bir tel yolu sa\u011flar. Bu tasar\u0131m, hassas elektriksel ve mekanik senkronizasyonla birle\u015fti\u011finde, minimum titre\u015fim ve ilk metreden son metreye kadar \u00fcniform \u00fcr\u00fcn geometrisi ile kararl\u0131 y\u00fcksek h\u0131zl\u0131 \u00e7al\u0131\u015fmay\u0131 m\u00fcmk\u00fcn k\u0131lar.<\/p>\n

\"Rigid<\/p>\n

Rijit Kafes (Rigid Frame) ve T\u00fcb\u00fcler ile Planetary B\u00fck\u00fcm Makineleri \u2013 G\u00fc\u00e7 Kablolar\u0131 \u0130\u00e7in Hangisi En \u0130yisidir?<\/h3>\n

Kajit g\u00f6vdeli kordon makineleri, birincil gereksinim y\u00fcksek mekanik b\u00fct\u00fcnl\u00fc\u011fe sahip b\u00fcy\u00fck kesitli g\u00fc\u00e7 iletkenleri oldu\u011funda, t\u00fcb\u00fcler ve planet makinelerden daha \u00fcst\u00fcn performans g\u00f6sterir.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00d6zellik<\/th>\nSert \u00c7er\u00e7eveli Gerdirme Makinesi<\/th>\nT\u00fcpl\u00fc \u0130plik\u00e7ik<\/th>\nGezegensel K\u0131r\u0131\u015f\u0131kl\u0131k<\/th>\n<\/tr>\n<\/thead>\n
Geri b\u00fck\u00fclme<\/td>\nHay\u0131r (s\u0131rt b\u00fckme hareketi i\u00e7ermeyen)<\/td>\nEvet<\/td>\nK\u0131smi<\/td>\n<\/tr>\n
Tipik maksimum iletken d\u0131\u015f \u00e7ap\u0131<\/td>\n45\u201380 mm<\/td>\n\u226435 mm<\/td>\n30\u201360 mm<\/td>\n<\/tr>\n
Tercih edilen uygulama<\/td>\nOG\/YG\/\u00c7YG g\u00fc\u00e7 kablolar\u0131, ACSR, sekt\u00f6rel<\/td>\nKontrol ve enstr\u00fcmantasyon kablolar\u0131<\/td>\nEsnek veya \u00f6zel yap\u0131lar<\/td>\n<\/tr>\n
Kafes h\u0131z aral\u0131\u011f\u0131<\/td>\n80\u2013300 rpm<\/td>\n800\u20133000 devir\/dakika<\/td>\n100\u2013400 rpm<\/td>\n<\/tr>\n
Hat h\u0131z\u0131 (tipik)<\/td>\n40\u201380 m\/dak<\/td>\n80\u2013180 m\/dak<\/td>\n50\u2013120 m\/dak<\/td>\n<\/tr>\n
S\u0131k\u0131\u015ft\u0131rma yetene\u011fi<\/td>\nM\u00fckemmel (zar\/at\u0131\u015f)<\/td>\nIl\u0131man<\/td>\n\u0130yi<\/td>\n<\/tr>\n
Masura kapasitesi<\/td>\nY\u00fcksek (PND 500\u2013800)<\/td>\n\u00c7ekmek<\/td>\nOrta<\/td>\n<\/tr>\n
XLPE AG\/YG Uygunlu\u011fu<\/td>\nTercih edilen<\/td>\nS\u0131n\u0131rl\u0131<\/td>\nB\u00fcy\u00fck b\u00f6l\u00fcmler i\u00e7in s\u0131n\u0131rl\u0131d\u0131r<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Modern Rigid Dad\u00fckleme Makinesinin Temel Teknik Parametreleri Nelerdir?<\/h3>\n

A\u015fa\u011f\u0131daki tablo, mevcut nesil rijit b\u00fck\u00fcm makineleri i\u00e7in tipik performans verilerini \u00f6zetlemektedir:<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\n500 Serisi<\/th>\n630 Serisi<\/th>\n710\/800 Serisi<\/th>\n<\/tr>\n<\/thead>\n
A\u00e7ma masuras\u0131 boyutu<\/td>\nPND 500<\/td>\nPND 630<\/td>\nPND 710\u2013800<\/td>\n<\/tr>\n
Copper wire diameter<\/td>\n1.5\u20134.6 mm<\/td>\n1.5\u20135.0 mm<\/td>\n1.5\u20135.0 mm<\/td>\n<\/tr>\n
Aluminum wire diameter<\/td>\n1.7\u20135.0 mm<\/td>\n1.8\u20135.0 mm<\/td>\n1.8\u20135.0 mm<\/td>\n<\/tr>\n
Max. finished conductor OD<\/td>\n35\u201355 mm<\/td>\n45\u201380 mm<\/td>\n55\u201380 mm<\/td>\n<\/tr>\n
Cage speed (6-bobbin)<\/td>\nup to 230\u2013300 rpm<\/td>\nup to 175\u2013240 rpm<\/td>\nup to 120\u2013200 rpm<\/td>\n<\/tr>\n
Cage speed (24-bobbin)<\/td>\nup to 130\u2013175 rpm<\/td>\nup to 110\u2013160 rpm<\/td>\nup to 90\u2013140 rpm<\/td>\n<\/tr>\n
Hat h\u0131z\u0131<\/td>\n40\u201370 m\/min<\/td>\n50\u201380 m\/min<\/td>\n40\u201375 m\/min<\/td>\n<\/tr>\n
Capstan diameter<\/td>\n1600\u20132000 mm<\/td>\n2000\u20132500 mm<\/td>\n2000\u20133500 mm<\/td>\n<\/tr>\n
Main drive type<\/td>\nIndividual motor \/ shaft<\/td>\nIndividual motor preferred<\/td>\nIndividual motor<\/td>\n<\/tr>\n
Typical installed power<\/td>\n150\u2013250 kW<\/td>\n200\u2013350 kW<\/td>\n250\u2013450 kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

These parameters support continuous production of Class 2 conductors complying with IEC 60228 and GB\/T 3956. Individual-motor designs reduce mechanical complexity, lower noise, and improve energy efficiency by 10\u201315 % compared with traditional ground-shaft systems.<\/p>\n

Temel Teknik Avantajlar ve Operasyonel Faydalar<\/h3>\n

True Non-Back-Twist Rigid Stranding<\/strong><\/p>\n

The rigid cage structure delivers exceptional mechanical stability and high compaction force. This is essential for armoring layers and large-section conductors where dimensional accuracy, mechanical strength and long-term cable integrity are critical. Compared with planetary systems, the rigid design achieves better roundness and higher density with lower energy consumption.<\/p>\n

Automatic Bobbin Loading System<\/strong><\/p>\n

Available with side-lower or front automatic loading mechanisms customized to your factory layout. This significantly reduces changeover time, lowers labor requirements and minimizes production downtime \u2014 a decisive advantage in continuous high-volume operations.<\/p>\n

Intelligent Constant Tension Control<\/strong><\/p>\n

Aerodynamic resistance combined with electromagnetic brakes provides precise, automatic tension compensation from full to empty bobbin. Uniform lay length and consistent strand quality are maintained throughout the entire bobbin life, resulting in lower scrap rates and higher overall yield.<\/p>\n

Robust Ground Shaft Drive with Independent AC Motors<\/strong><\/p>\n

Each cage is driven by its own AC motor under precise electrical synchronization. The system offers stable high-speed running, low noise, reduced mechanical complexity and markedly lower maintenance compared with traditional shared-drive or gearbox systems.<\/p>\n

Advanced MMI + PLC Control<\/strong><\/p>\n

Operators can easily pre-set stranding pitch, direction, tension profiles and full line synchronization with the pulling capstan and take-up unit. Recipe storage for different cable constructions enables fast and repeatable product changeovers.<\/p>\n

\u00c7ok Y\u00f6nl\u00fc Malzeme Ta\u015f\u0131ma<\/strong><\/p>\n

Handles copper wires (1.5\u20133.6 mm), aluminum and aluminum-alloy wires (1.75\u20135.0 mm), and steel wires. Bobbin loading capacity reaches up to 1 200 kg, supporting both continuous production runs and flexible manufacturing schedules.<\/p>\n

These engineering features translate into higher line output, reduced energy consumption per meter of cable, lower scrap rates and consistently high-quality armored or shielded product \u2014 exactly the performance modern power-cable manufacturers require.<\/p>\n

Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n
Model<\/th>\nYap\u0131land\u0131rma<\/th>\nPay-off Reel (mm)<\/th>\nCopper Wire Dia. (mm)<\/th>\nAluminum Wire Dia. (mm)<\/th>\nMax. Stranded OD (mm)<\/th>\nRotor H\u0131z\u0131 (rpm)<\/th>\nHat H\u0131z\u0131 (m\/dak)<\/th>\nAna Motor G\u00fcc\u00fc (kW)<\/th>\n<\/tr>\n<\/thead>\n
ST56<\/td>\n6B\u201330B<\/td>\n560<\/td>\n1.5\u20133.6<\/td>\n1.75\u20135.0<\/td>\n80<\/td>\n45\u2013220 (config dependent)<\/td>\n90\u2013320 (config dependent)<\/td>\n45\u201375 AC<\/td>\n<\/tr>\n
ST63<\/td>\n6B\u201330B<\/td>\n630<\/td>\n1.5\u20133.6<\/td>\n1.75\u20135.0<\/td>\n80<\/td>\n45\u2013210 (config dependent)<\/td>\n80\u2013300 (config dependent)<\/td>\n55\u201375 AC<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Performance values vary by bobbin configuration (higher speed with fewer bobbins). Custom configurations available.<\/em><\/p>\n

\"Rigid<\/p>\n

Ana Par\u00e7alar ve Sistem Entegrasyonu<\/h3>\n
    \n
  • Rigid cage with internal bobbins and flying wings<\/li>\n
  • Automatic bobbin loading system (side or front)<\/li>\n
  • Yuvarlak\/sekt\u00f6rel s\u0131k\u0131\u015ft\u0131rma i\u00e7in hassas kal\u0131p tutucu<\/li>\n
  • Ground shaft transmission with independent AC motors<\/li>\n
  • Constant tension control (aerodynamic + electromagnetic brakes)<\/li>\n
  • Intelligent MMI + PLC control cabinet<\/li>\n
  • Compatible with pay-off, traction, and take-up systems<\/li>\n<\/ul>\n

    Ama\u00e7<\/strong>: High-speed, high-compaction stranding and armoring for medium- and high-voltage power cables with maximum reliability and minimal maintenance.<\/p>\n

    Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
      \n
    • Steel wire armoring for power cables<\/li>\n
    • Copper wire and copper tape shielding cables<\/li>\n
    • Round aluminum wire armoring and stranding<\/li>\n
    • Pre-twisted sector conductor stranding and armoring<\/li>\n
    • Medium- and high-voltage armored and shielded cable production<\/li>\n<\/ul>\n

      Why Choose Our Rigid Stranding Machine?<\/h3>\n
        \n
      • Superior Rigidity & Compaction<\/strong>: Better mechanical strength and roundness than planetary stranders.<\/li>\n
      • High Productivity & Low Downtime<\/strong>: Automatic bobbin loading and constant tension control.<\/li>\n
      • Energy Efficient & Low Maintenance<\/strong>: Ground shaft drive system with independent motors.<\/li>\n
      • Full Local Support in Saudi Arabia<\/strong>: Turnkey installation, operator training, 24\/7 remote diagnostics, and spare parts availability in the Eastern Province.<\/li>\n
      • Vision 2030 Aligned<\/strong>: Supports local manufacturing of high-quality armored cables for power grid expansion and industrial projects.<\/li>\n<\/ul>\n

        \"Sert<\/p>\n

        What Are the Common Failure Modes and How Can They Be Prevented?<\/h3>\n

        Common operational issues include unstable stranding pitch, single-wire breakage, uneven tension, and motor overheating. Pitch variation usually results from loss of synchronization between cages and the haul-off capstan; the solution is proper PLC tuning and regular inspection of encoder feedback. Wire breaks are frequently caused by excessive pay-off tension, damaged bobbin flanges, or impurities in the incoming wire. Maintaining calibrated pneumatic or magnetic brakes and using high-quality drawn wire reduces this risk. Motor overheating is prevented by ensuring correct load distribution, adequate cooling, and avoidance of prolonged operation above the rated cage speed for a given bobbin fill level.<\/p>\n

        Regular lubrication of main bearings, inspection of die wear, and verification of safety interlocks are essential preventive measures for reliable long-term operation.<\/p>\n

        Key Takeaways for Cable Manufacturers<\/h3>\n

        Rigid stranding machines remain the core technology for producing high-quality, large-section conductors required by modern XLPE power cables. Their non-back-twist design, high compaction capability, and compatibility with automatic loading systems deliver the dimensional accuracy and mechanical strength demanded by IEC and national standards. Selecting a machine with individual-motor drive, adequate bobbin capacity, and digital process control provides the most reliable path to consistent production quality and long-term operational efficiency.<\/p>\n

        For detailed technical proposals, configuration options, and capacity calculations tailored to your specific power-cable range, contact our engineering team.<\/p>","protected":false},"excerpt":{"rendered":"

        A\u011f\u0131r Hizmet Tipi Rijit B\u00fck\u00fcm Makinesi (geri b\u00fck\u00fcms\u00fcz rijit kafes b\u00fck\u00fcm makinesi), kompakt bak\u0131r\/al\u00fcminyum iletkenlerin, \u00e7elik tel z\u0131rhlaman\u0131n ve ekranlama katmanlar\u0131n\u0131n y\u00fcksek h\u0131zda \u00fcretimi i\u00e7indir. OG\/YG g\u00fc\u00e7 kablolar\u0131, ACSR ve Milliken iletkenler i\u00e7in idealdir. Y\u00fcksek rijitlik, \u00fcst\u00fcn s\u0131k\u0131\u015ft\u0131rma ve d\u00fc\u015f\u00fck bak\u0131m gereksinimi sunar.<\/p>","protected":false},"featured_media":29651,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,83],"product_tag":[1149,463,465,1148,460,462],"class_list":{"0":"post-28411","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-stranding-machine","9":"product_tag-automatic-loading-system","10":"product_tag-copper-wire-shielding-strander","11":"product_tag-rigid-cage-strander","12":"product_tag-rigid-cage-stranding-line","13":"product_tag-rigid-stranding-machine","14":"product_tag-steel-wire-armoring-machine","16":"first","17":"instock","18":"shipping-taxable","19":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28411","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28411"}],"version-history":[{"count":9,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28411\/revisions"}],"predecessor-version":[{"id":31036,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28411\/revisions\/31036"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29651"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28411"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28411"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28411"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28411"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}