{"id":28412,"date":"2026-04-26T06:42:24","date_gmt":"2026-04-26T06:42:24","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28412"},"modified":"2026-06-04T07:47:53","modified_gmt":"2026-06-04T07:47:53","slug":"double-twist-bunching-machine","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/double-twist-bunching-machine\/","title":{"rendered":"Double Twist Bunching Machine Manufacturer In China"},"content":{"rendered":"

In today\u2019s wire and cable industry, the demand for high-quality multi-strand conductors continues to grow rapidly, driven by the expansion of electronics, automotive manufacturing, renewable energy, and industrial automation. Efficient and precise bunching of fine wires is essential to achieve the flexibility, conductivity, and mechanical performance required in these applications.<\/p>\n

O RLB Double Twist Bunching Machine<\/strong><\/a> (Models 315E to 1250) is a high-speed, high-precision solution designed specifically for stranding multi-stranded copper wires, tinned wires, enameled wires, and copper-clad aluminum wires.<\/p>\n

Unlike single-twist systems, the double-twist mechanism delivers two twists per rotation, effectively doubling productivity while maintaining excellent conductor integrity, uniform lay length, and superior surface quality. This makes it an ideal choice for manufacturers in Saudi Arabia and the GCC seeking to increase output without compromising quality.<\/p>\n

Technological Process<\/h3>\n

Incoming single wires from pay-off racks (in-line or multi-head) \u2192 High-speed double-twist bunching head (100% back-twist) \u2192 Advanced constant tension control system \u2192 PLC-controlled lay pitch and direction setting \u2192 Finished compact, bright, high-quality multi-strand bunched conductor wound onto take-up bobbins.<\/p>\n

The double-twist mechanism applies two twists during each rotation of the bow, significantly increasing output compared to single-twist bunchers while preserving the mechanical and electrical properties of the conductor.<\/p>\n

Temel Teknik Avantajlar ve Operasyonel Faydalar<\/h3>\n

True Double-Twist Technology for Higher Productivity<\/strong> The machine performs two twists per rotation, delivering up to twice the output of conventional single-twist systems. This results in significantly higher productivity while maintaining excellent flexibility and electrical performance in the finished bunched conductor.<\/p>\n

Full-Automatic PLC + HMI Intelligent Control<\/strong> Operators can easily preset lay pitch, lay direction, and take-up tension through an intuitive touchscreen interface. The system provides real-time monitoring, recipe storage, and simple operation, reducing training time and minimizing human error.<\/p>\n

Precision Constant Tension Control<\/strong> Advanced tension control ensures stable tension from full to empty bobbin. This minimizes wire breakage, reduces defects, and produces consistent, high-quality bunched conductors with bright surfaces and uniform lay length.<\/p>\n

Geni\u015f Uygulama Alan\u0131<\/strong> The series covers ultra-fine wires starting from \u03a60.04 mm up to \u03a63.2 mm across eight models (315E to 1250), making it suitable for a broad spectrum of products from fine electronic wires to larger multi-strand conductors.<\/p>\n

Flexible Pay-off Configurations<\/strong> Supports both in-line pay-off racks (for smaller bobbins) and double-bobbin multi-head pay-off racks, allowing seamless integration with existing wire drawing lines or standalone operation.<\/p>\n

Robust, Safe & Low-Maintenance Design<\/strong> Selected models feature carbon-fiber composite bows for lightweight strength and reduced energy consumption. A closed safety enclosure with noise isolation improves operator comfort and extends machine service life.<\/p>\n

These features combine to deliver bright, compact, high-quality bunched conductors ready for downstream extrusion, laying-up, or final cable assembly.<\/p>\n

\n
\n
\"A<\/div>\n<\/div>\n
\n
A double twist strander to widen the product range of low voltage cables<\/div>\n<\/div>\n<\/div>\n

Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n\n
Model<\/th>\nMax. Bobbin (mm)<\/th>\nCopper Wire Dia. (mm)<\/th>\nSectional Area (mm\u00b2)<\/th>\nMax. OD (mm)<\/th>\nLay Range (mm)<\/th>\nMax. Speed (rpm)<\/th>\n<\/tr>\n<\/thead>\n
315E<\/td>\n\u03a6300 \u00d7 180<\/td>\n0.04 \u2013 0.10<\/td>\n0.25\u20131.1<\/td>\n5 \u2013 11<\/td>\n1.2 \u2013 24<\/td>\n3000<\/td>\n<\/tr>\n
500A-C<\/td>\n\u03a6500 \u00d7 320<\/td>\n0.08 \u2013 0.32<\/td>\n2\u20135.3<\/td>\n4 \u2013 40<\/td>\n0.02 \u2013 300<\/td>\n3000<\/td>\n<\/tr>\n
500E<\/td>\n\u03a6500 \u00d7 320<\/td>\n0.06 \u2013 0.26<\/td>\n1.5\u20132.8<\/td>\n6 \u2013 44<\/td>\n3 \u2013 300<\/td>\n3000<\/td>\n<\/tr>\n
630C<\/td>\n\u03a6630 \u00d7 475<\/td>\n0.23 \u2013 0.64<\/td>\n1.5 \u2013 6<\/td>\n6 \u2013 26<\/td>\n19 \u2013 75<\/td>\n1570<\/td>\n<\/tr>\n
630P<\/td>\n\u03a6630 \u00d7 475<\/td>\n0.15 \u2013 0.64<\/td>\n1.5 \u2013 5<\/td>\n5 \u2013 15<\/td>\n54 \u2013 73.89<\/td>\n2200<\/td>\n<\/tr>\n
800<\/td>\n\u03a6800 \u00d7 600<\/td>\n0.25 \u2013 0.8<\/td>\n2.5 \u2013 16<\/td>\n\u2264 \u03a634<\/td>\n56 \u2013 181.76<\/td>\n1200<\/td>\n<\/tr>\n
1000<\/td>\n\u03a61000 \u00d7 750<\/td>\n0.4 \u2013 1.5<\/td>\n4 \u2013 20<\/td>\n\u2264 \u03a612<\/td>\n34.55 \u2013 181.76<\/td>\n800<\/td>\n<\/tr>\n
1250<\/td>\n\u03a61250 \u00d7 950<\/td>\n1.2 \u2013 3.2<\/td>\n70<\/td>\n\u2264 \u03a622<\/td>\n40 \u2013 500<\/td>\n650<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\u0130ste\u011fe ba\u011fl\u0131 olarak \u00f6zel konfig\u00fcrasyonlar ve daha y\u00fcksek kapasiteli modeller mevcuttur.<\/em><\/p>\n

Pay-off Options & Layout<\/h3>\n

Different pay-off devices are selected according to the bunching machine model and pay-off bobbin size:<\/p>\n

In-line Pay-off Rack<\/strong><\/p>\n

    \n
  • Bobbin sizes: \u03a6100, \u03a6180, \u03a6250, \u03a6300 mm<\/li>\n
  • Wire diameter: \u03a60.08 \u2013 0.4 mm<\/li>\n
  • Inlet wires: 7, 10, 12, 20, 24, 30, 48 or combinations<\/li>\n<\/ul>\n

    Double Bobbin Multi-Head Pay-off Rack<\/strong><\/p>\n

      \n
    • Bobbin sizes: \u03a6500, \u03a6630, \u03a6800 mm<\/li>\n
    • Wire diameter: \u03a60.15 \u2013 1.41 mm<\/li>\n
    • Inlet wires: Depends on multi-head wire drawing machine winding number<\/li>\n<\/ul>\n

      The flexible configurations ensure seamless integration into your existing production line.<\/p>\n

      Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
        \n
      • Multi-stranded copper and tinned wires for electronic cables and harnesses<\/li>\n
      • Enameled wires for magnet and winding applications<\/li>\n
      • Copper-clad aluminum wires for lightweight conductors<\/li>\n
      • Small-core laying-up for data, control, and communication cables<\/li>\n<\/ul>\n

        The machine supports various pay-off options \u2014 in-line racks for \u03a6100\u2013300 mm bobbins or multi-head racks for larger \u03a6500\u2013800 mm bobbins \u2014 allowing seamless integration into existing production lines.<\/p>\n

        Detayl\u0131 SSS'ler<\/h3>\n

        Q1: What wires can the RLB Double Twist Bunching Machine process?<\/strong><\/p>\n

        A: Multi-stranded copper wires, tinned wires, enameled wires, copper-clad aluminum wires, and small-core wires (1000\/1250 models).<\/p>\n

        Q2: How does the double-twist technology improve productivity?<\/strong><\/p>\n

        A: It provides two twists per rotation, delivering up to twice the output of single-twist systems while maintaining uniform lay length.<\/p>\n

        Q3: Is operation simple for new operators?<\/strong><\/p>\n

        A: Yes. PLC + HMI touchscreen allows preset lay pitch, direction, and tension \u2014 operation is simple and intuitive.<\/p>\n

        Q4: What pay-off options are available?<\/strong><\/p>\n

        A: In-line rack (\u03a6100\u2013300 mm) or double-bobbin multi-head rack (\u03a6500\u2013800 mm) to match your wire drawing line.<\/p>\n

        Q5: Do you provide installation and training in Saudi Arabia?<\/strong><\/p>\n

        A: Yes. Full turnkey installation, commissioning, English operator training, 24\/7 remote support, and local spare parts.<\/p>\n

        Why Choose RLB Double Twist Bunching Machine?<\/h3>\n
          \n
        • G\u00fcvenilir Kalite<\/strong>: Every machine is factory-tested for consistent performance and long service life.<\/li>\n
        • \u00d6zelle\u015ftirilmi\u015f Hizmet<\/strong>: Tailored configurations, pay-off systems, and layout drawings to match your exact factory needs in Saudi Arabia & GCC.<\/li>\n
        • Long-term Cooperation<\/strong>: Complete installation, training, spare parts supply, remote diagnostics, and performance maintenance contracts.<\/li>\n
        • Vizyon 2030'a Haz\u0131r<\/strong>: High-efficiency, low-maintenance technology supporting local cable manufacturing and green energy projects.<\/li>\n<\/ul>\n

          \u015eimdi bilgi isteyin<\/strong><\/p>\n

          Teknik ekibimizle bug\u00fcn ileti\u015fime ge\u00e7in. 48 saat<\/strong> Detayl\u0131 bir yap\u0131land\u0131rma \u00f6nerisi, yat\u0131r\u0131m getirisi hesaplamas\u0131, yerle\u015fim plan\u0131 \u00e7izimleri ve benzer K\u00f6rfez \u0130\u015fbirli\u011fi Konseyi (GCC) projelerinden referans \u00f6rnekler sunaca\u011f\u0131z.<\/p>\n

          Ready to increase your fine-wire bunching efficiency?<\/strong><\/p>\n

          \u015eimdi bilgi isteyin<\/strong> \u2014 Let us deliver the high-speed Double Twist Bunching Machine that powers your cable manufacturing success in Saudi Arabia and the GCC.<\/p>","protected":false},"excerpt":{"rendered":"

          Our Double Twist Bunching Machine series delivers industry-leading productivity for fine multi-strand conductors. With true double-twist technology, advanced PLC + HMI control, and stable tension management, it produces bright, compact, high-quality bunched conductors with uniform lay length \u2014 ideal for electronic cables, automotive wiring harnesses, magnet wires, and specialty applications.<\/p>","protected":false},"featured_media":29034,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,83],"product_tag":[1153,942,943,1154,449,1150],"class_list":{"0":"post-28412","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-stranding-machine","9":"product_tag-bunching-machines","10":"product_tag-cable-and-wire-machinery-supplier","11":"product_tag-cable-and-wire-turnkey-solution","12":"product_tag-double-twist-buncher","13":"product_tag-double-twist-bunching-machine","14":"product_tag-stranding-and-bunching-machines","16":"first","17":"instock","18":"shipping-taxable","19":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28412","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28412"}],"version-history":[{"count":7,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28412\/revisions"}],"predecessor-version":[{"id":30517,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28412\/revisions\/30517"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29034"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28412"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28412"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28412"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28412"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}