{"id":28413,"date":"2026-04-26T06:42:29","date_gmt":"2026-04-26T06:42:29","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28413"},"modified":"2026-08-13T13:23:55","modified_gmt":"2026-08-13T13:23:55","slug":"boru-bukme-makinesi","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/boru-bukme-makinesi\/","title":{"rendered":"Borulu B\u00fckme Makinesi"},"content":{"rendered":"

A tubular stranding machine (also called tubular strander or pipe-type stranding machine) is a high-speed rotating-tube equipment that produces concentric stranded conductors with true 100% back-twist. It delivers uniform lay length, low residual torsional stress, high fill factor and continuous 24\/7 operation for copper, aluminum and steel wires used in low-, medium- and high-voltage power cables, ACSR\/AAC\/AAAC overhead conductors, control cables and steel wire ropes.<\/p>\n

Modern models achieve rotor speeds of 400\u20131,200 rpm and line speeds of 100\u2013230 m\/min while maintaining tension variance within \u00b12% and lay-length accuracy better than \u00b11%. This performance directly supports IEC 60228 Class 2 conductors and meets the dimensional and electrical requirements of IEC 60502 power cables.<\/p>\n

\"Borulu<\/p>\n

Technological Process For Tubular Stranding Machine<\/h2>\n
    \n
  1. Pay-off<\/strong> \u2014 Single or batch loading from pay-off drums (optional hoist system).<\/li>\n
  2. Wire entry into seamless steel tubular cage<\/strong> \u2014 Smooth, low-friction path.<\/li>\n
  3. True 100% back-twist stranding<\/strong> \u2014 Rigid rotor rotates at high speed while bobbins remain orientation-fixed.<\/li>\n
  4. Constant tension control<\/strong> \u2014 Band-type brakes or optional German hysteresis brakes with electromagnetic compensation.<\/li>\n
  5. Independent servo-driven pulling capstan<\/strong> \u2014 Precise synchronization and lay length control.<\/li>\n
  6. Finished stranded conductor<\/strong> \u2014 Ready for insulation, compaction, taping or armoring.<\/li>\n<\/ol>\n

    The tubular design ensures perfect mechanical\/electrical synchronization, low noise and reliable continuous 24\/7 production.<\/p>\n

    \"Borulu<\/p>\n

    How Does a Tubular Stranding Machine Work? Core Process and True 100% Back-Twist Principle<\/h3>\n

    The tubular stranding machine consists of a seamless steel rotating tube (cage), internal bobbin cradles, central pay-off, closing die, dual-wheel or single-wheel capstan, and take-up unit. Individual wire bobbins are loaded inside the tube. As the tube rotates at high speed, the wires are laid helically around a central core or around each other. Because the bobbins remain orientation-fixed relative to the ground (true back-twist), each wire experiences zero net torsion. The result is a stress-free conductor with superior flexibility, fatigue resistance and electrical uniformity.<\/p>\n

    Typical process sequence:<\/p>\n

      \n
    1. Pay-off (stationary or driven, single or batch loading with optional hoist).<\/li>\n
    2. Wire entry through low-friction guides into the seamless steel tube.<\/li>\n
    3. High-speed helical laying with constant tension control (band brake, magnetic particle or hysteresis brake).<\/li>\n
    4. Closing and optional compaction at the die.<\/li>\n
    5. Precise pitch control via independent servo-driven capstan.<\/li>\n
    6. Take-up onto PN1250\u2013PN2000 drums.<\/li>\n<\/ol>\n

      Line speeds of 120\u2013200 m\/min are routine for 7-wire and 12-wire constructions; higher-bay machines (18\u201336 bobbins) handle multi-layer ACSR cores and steel strands at lower but still productive speeds.<\/p>\n

      Temel Teknik Avantajlar ve Operasyonel M\u00fckemmellik<\/h3>\n

      True 100% Back-Twist Technology<\/strong><\/p>\n

      The tubular cage maintains bobbin orientation during high-speed rotation, completely eliminating internal torsional stress in the wires. This results in conductors with superior flexibility, excellent electrical performance, and enhanced long-term fatigue resistance \u2014 a significant advantage over non-back-twist or planetary stranders.<\/p>\n

      High-Speed Rigid Rotating Tube<\/strong><\/p>\n

      The seamless steel tube is supported by large heavy-duty precision bearings with an automatic pump lubrication and cooling system. This ensures stable, low-noise, and vibration-free operation even at rotor speeds up to 1200 rpm, supporting high-volume production with minimal maintenance.<\/p>\n

      Precise & Stable Tension Control<\/strong><\/p>\n

      Band-type brakes or optional German hysteresis brakes with electromagnetic compensation maintain constant wire tension from full to empty bobbin. This reduces wire breakage, minimizes scrap, and ensures consistent lay length and conductor quality throughout the production run.<\/p>\n

      Independent Servo Drive & Intelligent Control<\/strong><\/p>\n

      The main rotor, pulling capstan, and take-up unit are driven independently by servo motors. The advanced HMI + PLC control system allows easy pre-setting of stranding pitch, automatic tension compensation, and full-line synchronization with real-time monitoring.<\/p>\n

      Heavy-Duty Construction & Safety Features<\/strong><\/p>\n

      Designed for continuous 24\/7 operation, the machine handles copper and aluminum wires from 0.8 mm to 5.0 mm as well as steel wires. Safety features include wire-break detection and door-open stoppage for operator protection.<\/p>\n

      Compared with planetary or drum-type stranders<\/strong>, the tubular design generally offers higher output, lower scrap rates, better compaction, quieter operation, and reduced maintenance requirements.<\/p>\n

      \"Borulu<\/h3>\n

      Teknik \u00d6zellikler<\/h3>\n\n\n\n\n\n\n\n
      Model<\/th>\nYap\u0131land\u0131rma<\/th>\nPay-Off Drum (mm)<\/th>\nTake-Up Drum (mm)<\/th>\nCopper Wire (mm)<\/th>\nAluminum Wire (mm)<\/th>\nRotor H\u0131z\u0131 (rpm)<\/th>\nHat H\u0131z\u0131 (m\/dak)<\/th>\nAna Motor G\u00fcc\u00fc (kW)<\/th>\n<\/tr>\n<\/thead>\n
      RLB-50<\/td>\n7B \/ 12B<\/td>\n500<\/td>\n1250<\/td>\n0,8\u20133,2<\/td>\n1.2\u20134.0<\/td>\n1200 \/ 850<\/td>\n120<\/td>\n75 \/ 130<\/td>\n<\/tr>\n
      RLB-56<\/td>\n7B \/ 12B<\/td>\n560<\/td>\n1600<\/td>\n1.0\u20133.6<\/td>\n1.4\u20134.5<\/td>\n1000<\/td>\n120<\/td>\n75<\/td>\n<\/tr>\n
      RLB-63<\/td>\n7B \/ 12B<\/td>\n630<\/td>\n1800<\/td>\n1.2\u20134.0<\/td>\n1.6\u20135.0<\/td>\n900<\/td>\n120<\/td>\n95<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      \u0130ste\u011fe ba\u011fl\u0131 olarak \u00f6zel konfig\u00fcrasyonlar ve daha y\u00fcksek kapasiteli modeller mevcuttur.<\/em><\/p>\n

      Reel Size vs Performance Reference<\/strong><\/p>\n

      (typical for high-speed tubular configurations; exact values depend on final engineering)<\/p>\n

      Reel Size \u03a6200\u2013\u03a6500 mm<\/strong> \u2014 Max rotation speeds decrease progressively with more bays (6B \u2192 36B). Single wire diameter ranges:<\/p>\n

        \n
      • Aluminum: \u03a60.8\u20134.0 mm<\/li>\n
      • Copper: \u03a60.6\u20134.0 mm<\/li>\n
      • Steel: \u03a60.2\u20133.0 mm<\/li>\n<\/ul>\n

        Higher bay counts (18B\u201336B) commonly used for steel wire rope or multi-layer ACSR core production. Full data tables available in downloadable PDF.<\/p>\n

        Optional configurations<\/strong>: 6\/12\/18\/24\/30\/36 bay, magnetic particle or hysteresis brakes per bobbin, integral core pay-off for zero-twist core presentation, regenerative drive\/UPS systems, soundproofing packages.<\/p>\n

        \"Tubular<\/p>\n

        Tubular vs Planetary vs Rigid Frame Stranding Machines: Technical Comparison<\/h3>\n\n\n\n\n\n\n\n\n\n\n\n\n
        Parametre<\/th>\nT\u00fcpl\u00fc \u0130plik\u00e7ik<\/th>\nGezegensel K\u0131r\u0131\u015f\u0131kl\u0131k<\/th>\nSert \u00c7er\u00e7eveli Gerdirme Makinesi<\/th>\n<\/tr>\n<\/thead>\n
        Tipik rotor h\u0131z\u0131<\/td>\n400\u20131.200 dev\/dak<\/td>\n200\u2013600 dev\/dk<\/td>\n300\u2013800 rpm<\/td>\n<\/tr>\n
        Hat h\u0131z\u0131<\/td>\n100\u2013230 m\/dak<\/td>\n50\u2013120 m\/dak<\/td>\n40\u2013100 m\/dak<\/td>\n<\/tr>\n
        Geri b\u00fck\u00fclme<\/td>\nTrue 100%<\/td>\n100%<\/td>\nGenellikle 0%<\/td>\n<\/tr>\n
        En iyi iletken aral\u0131\u011f\u0131<\/td>\n1.5\u2013400 mm\u00b2 (Cu\/Al), \u00e7elik tel halat<\/td>\n\u0130nce ila orta, optik, kontrol<\/td>\nB\u00fcy\u00fck g\u00fc\u00e7, ACSR, 61\u201391 telli<\/td>\n<\/tr>\n
        G\u00fcr\u00fclt\u00fc ve titre\u015fim<\/td>\nD\u00fc\u015f\u00fck (a\u011f\u0131r hizmet tipi yataklar + ya\u011f so\u011futma)<\/td>\nOrta<\/td>\nOrta-y\u00fcksek<\/td>\n<\/tr>\n
        S\u0131k\u0131\u015ft\u0131rma ve dolgu fakt\u00f6r\u00fc<\/td>\nHarika<\/td>\n\u00c7ok y\u00fcksek<\/td>\nY\u00fcksek<\/td>\n<\/tr>\n
        Bak\u0131m yo\u011funlu\u011fu<\/td>\nD\u00fc\u015f\u00fck (merkezi ya\u011flama)<\/td>\nY\u00fcksek (gezegen di\u015fliler)<\/td>\nOrta<\/td>\n<\/tr>\n
        Birincil uygulama<\/td>\nY\u00fcksek hacimli g\u00fc\u00e7 ve kontrol kablolar\u0131<\/td>\nEsnek ve hassas iletkenler<\/td>\nA\u011f\u0131r \u00fcst yap\u0131 ve b\u00fcy\u00fck kesit<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

        Key Technical Parameters and Selection Guide<\/h4>\n\n\n\n\n\n\n\n
        Model Example<\/th>\nMasura Yap\u0131land\u0131rmas\u0131<\/th>\nSingle Wire \u00d8 (Cu\/Al)<\/th>\nMax Mahsur Kald\u0131 \u00d8<\/th>\nRotor H\u0131z\u0131 (rpm)<\/th>\nHat H\u0131z\u0131 (m\/dak)<\/th>\nAna Motor (kW)<\/th>\nPay-off \/ Take-up<\/th>\n<\/tr>\n<\/thead>\n
        Typical 500 series<\/td>\n6B \/ 12B<\/td>\n1.2\u20135.0 \/ 1.5\u20135.0 mm<\/td>\n15\u201321 mm<\/td>\n500\u2013800<\/td>\n150\u2013200<\/td>\n45\u201375<\/td>\nPN500 \/ PN1600<\/td>\n<\/tr>\n
        Typical 630 series<\/td>\n7B \/ 12B \/ 18B<\/td>\n1.5\u20135.0 \/ 1.8\u20135.0 mm<\/td>\n21\u201335 mm<\/td>\n400\u2013700<\/td>\n100\u2013180<\/td>\n75\u2013110<\/td>\nPN630 \/ PN1600\u20132000<\/td>\n<\/tr>\n
        High-speed 400\u2013450<\/td>\n6B\u201318B<\/td>\n0,8\u20134,0 mm<\/td>\n12\u201325 mm<\/td>\n800\u20131,300<\/td>\n160\u2013230<\/td>\n55\u201395<\/td>\nPN400\u2013500 \/ PN1250\u20131600<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

        Ba\u015fl\u0131ca Uygulamalar<\/h3>\n
          \n
        • Power Cables: 7\/12\/19-wire stranded copper or aluminum conductors for low- and medium-voltage cables<\/li>\n
        • Overhead Conductors: AAC, AAAC, ACSR, and steel-cored aluminum conductors<\/li>\n
        • Steel Wire Stranding: Galvanized steel strands for ACSR cores and guy wires<\/li>\n
        • Specialty Conductors: Compressed or sector-shaped conductors for high-current applications<\/li>\n
        • Optional integration with filling and taping devices for complete multi-layer cable production lines<\/li>\n<\/ul>\n

          Why Choose Our Tubular Stranding Machine?<\/h3>\n
            \n
          • Superior Conductor Quality<\/strong> \u2014 True 100% back-twist delivers stress-free wires with excellent flexibility and electrical performance.<\/li>\n
          • High Productivity & Low Total Cost of Ownership<\/strong> \u2014 Stable high-speed operation up to 1,200 rpm, minimal vibration, reduced maintenance.<\/li>\n
          • Reliable Tension & Process Control<\/strong> \u2014 Advanced braking and servo systems ensure consistent quality from full to empty bobbin.<\/li>\n
          • Vizyon 2030'a Haz\u0131r<\/strong> \u2014 High-efficiency, low-maintenance technology supporting local cable manufacturing and power infrastructure development in Saudi Arabia and the GCC.<\/li>\n
          • Tam Yerel Destek<\/strong>: Turnkey installation, operator training, remote diagnostics and spare parts availability in the region. Long-term partnership approach with customization and upgrade paths.<\/li>\n<\/ul>\n

            Key Takeaways for Cable Manufacturers and Procurement Engineers<\/h3>\n

            Tubular stranding machines remain the most productive solution for high-volume, medium-size concentric conductors when true back-twist, low residual stress and continuous high-speed operation are required. Correct model selection based on wire diameter range, bobbin count, rotor speed and tension-control technology directly determines conductor quality, scrap rate and total cost of ownership. Modern units equipped with servo drives, centralized lubrication and digital pitch control meet current IEC\/GB requirements and support long-term production of reliable power and overhead cables.<\/p>","protected":false},"excerpt":{"rendered":"

            Bak\u0131r, al\u00fcminyum ve \u00e7elik tellerin 7\/12\/19 telli iletkenlere hassas bir \u015fekilde b\u00fck\u00fclmesi i\u00e7in ger\u00e7ek 100% ters b\u00fck\u00fcm teknolojisine sahip y\u00fcksek h\u0131zl\u0131 boru tipi b\u00fckme makinesi. 1.200 dev\/dk'ya kadar tekd\u00fcze sar\u0131m uzunlu\u011fu, m\u00fckemmel s\u0131k\u0131\u015ft\u0131rma, d\u00fc\u015f\u00fck g\u00fcr\u00fclt\u00fc ve titre\u015fimsiz \u00e7al\u0131\u015fma sa\u011flar. G\u00fc\u00e7 kablolar\u0131, ACSR, OPGW ve \u00e7elik halatlar i\u00e7in idealdir. \u00d6zel konfig\u00fcrasyonlar mevcuttur. Teknik dan\u0131\u015fmanl\u0131k ve fiyat teklifi i\u00e7in hemen talepte bulunun.<\/p>","protected":false},"featured_media":29652,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,83],"product_tag":[1153,942,943,448,1150,1152,443],"class_list":{"0":"post-28413","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-stranding-machine","9":"product_tag-bunching-machines","10":"product_tag-cable-and-wire-machinery-supplier","11":"product_tag-cable-and-wire-turnkey-solution","12":"product_tag-steel-wire-stranding","13":"product_tag-stranding-and-bunching-machines","14":"product_tag-stranding-machines","15":"product_tag-tubular-stranding-machine","17":"first","18":"instock","19":"shipping-taxable","20":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28413","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28413"}],"version-history":[{"count":8,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28413\/revisions"}],"predecessor-version":[{"id":31042,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28413\/revisions\/31042"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29652"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28413"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28413"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28413"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28413"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}