{"id":28439,"date":"2026-04-26T06:49:41","date_gmt":"2026-04-26T06:49:41","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&#038;p=28439"},"modified":"2026-06-07T11:52:34","modified_gmt":"2026-06-07T11:52:34","slug":"copper-material-continuous-extrusion-machine","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/copper-material-continuous-extrusion-machine\/","title":{"rendered":"Bak\u0131r S\u00fcrekli Ekstr\u00fczyon Makinesi | S\u00fcrekli Ekstr\u00fczyon Hatt\u0131"},"content":{"rendered":"<p dir=\"auto\">In today\u2019s high-demand electrical power transmission, new energy vehicle and industrial equipment sectors, manufacturers need fast, cost-effective and consistently high-quality copper conductor production. The <strong>Bak\u0131r Malzeme S\u00fcrekli Ekstr\u00fczyon Makinesi<\/strong> (Conform continuous rotary extrusion line) provides a proven single-wheel lateral extrusion solution that converts oxygen-free copper (OF Cu) rods directly into soft, high-conductivity round wires, flat wires, busbars and complex profiles in one continuous, high-speed process.<\/p>\n<p dir=\"auto\">With extended extrusion belts, specially heat-treated wheels and industry-leading low leakage rates (\u22643\u20135 %), the RLB series achieves uniform microstructure through dynamic recrystallization, excellent surface finish and superior electrical performance while dramatically reducing material waste and energy consumption compared with traditional multi-step drawing or hydraulic extrusion methods.<\/p>\n<p dir=\"auto\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-28990\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314.png\" alt=\"Continuous Extrusion Machine for Copper Busbar&amp;Rod \" width=\"800\" height=\"600\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314.png 800w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314-400x300.png 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314-768x576.png 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314-430x323.png 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314-700x525.png 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/c5d8992faf5892e40b3a8ec8de9d314-150x113.png 150w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<h2 dir=\"auto\">The Conform Continuous Rotary Extrusion Process for Copper<\/h2>\n<p dir=\"auto\">The RLB Copper Continuous Extrusion Machine employs advanced <strong>continuous rotary extrusion (CRE \/ Conform)<\/strong> technology. Oxygen-free copper rod feedstock is fed into a precision-grooved rotating extrusion wheel. Intense friction and controlled pressure generate localized heat, bringing the material into a plastic state where dynamic recrystallization occurs. The material then flows into the die chamber and exits as finished high-conductivity product of unlimited length in a single, continuous operation \u2014 without the need for preheating or post-extrusion annealing in most applications.<\/p>\n<p dir=\"auto\"><strong>Key advantages for copper processing:<\/strong><\/p>\n<ul dir=\"auto\">\n<li>Preserves and enhances the inherent high conductivity of oxygen-free copper<\/li>\n<li>Produces soft temper material ideal for direct bobbin take-up or further forming<\/li>\n<li>Excellent bendability and formability for complex busbar shapes used in EV and switchgear<\/li>\n<li>Significantly higher material yield and lower energy use than traditional routes<\/li>\n<\/ul>\n<h3 dir=\"auto\">Advanced Engineering Features &amp; Process Benefits<\/h3>\n<p dir=\"auto\"><strong>Lengthened Extrusion Belt &amp; Heat-Treated Wheel<\/strong><\/p>\n<p dir=\"auto\">Extended dwell time ensures complete compaction and dynamic recrystallization, delivering dense, homogeneous microstructure with exceptional electrical conductivity and long-term thermal stability. Special heat treatment extends wheel service life under demanding high-pressure and high-temperature conditions.<\/p>\n<p dir=\"auto\"><strong>Single-Wheel Single-Groove Lateral Extrusion<\/strong><\/p>\n<p dir=\"auto\">Provides stable high-speed production with precise dimensional control (typical tolerance \u00b10.05 mm) and outstanding repeatability \u2014 critical for tight-tolerance copper busbars and flat wires used in high-current applications.<\/p>\n<p dir=\"auto\"><strong>Soft Extruded Products \u2013 Annealing-Free<\/strong><\/p>\n<p dir=\"auto\">Copper exits in soft temper, ready for direct bobbin take-up. Optional integrated online cutting saw delivers precise length control for busbar and profile production, eliminating costly and energy-intensive annealing steps.<\/p>\n<p dir=\"auto\"><strong>Compact Intelligent Full-Line Layout<\/strong><\/p>\n<p dir=\"auto\">Complete production line includes: horizontal pay-off system, wire straightener, continuous extrusion main machine, cooling &amp; anti-oxidation system, length counter, caterpillar tractor, constant-tension take-up and receiving stands. All modules are linked by automated conveying for seamless 24\/7 operation. Centralized PLC + HMI touchscreen with industrial cloud data traceability and remote diagnostics module enables real-time monitoring, parameter adjustment and predictive maintenance.<\/p>\n<p dir=\"auto\"><strong>Energy-Efficient &amp; Eco-Friendly Design<\/strong><\/p>\n<p dir=\"auto\">No preheating or annealing required. Integrated hydraulic system with zero oil leakage. Mechanical locking of extrusion tooling guarantees stable process conditions. One or two operators can efficiently manage multiple lines.<\/p>\n<p dir=\"auto\"><strong>Premium Components &amp; Continuous Improvement<\/strong><\/p>\n<p dir=\"auto\">Upgraded high-quality gearbox, Siemens\/ABB electrical controls, aviation plugs for fast connection, constant-tension take-up and automatic short-rod feeding. Dedicated R&amp;D team and independent laboratory support annual machine improvements and customer-specific material testing.<\/p>\n<p dir=\"auto\">These features make the RLB Copper Continuous Extrusion Machine the preferred choice for producers seeking higher throughput, lower operating costs, reduced scrap and consistent premium quality in copper busbar, flat wire and profile manufacturing.<\/p>\n<p dir=\"auto\"><img decoding=\"async\" class=\"alignnone size-full wp-image-30589\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine.png\" alt=\"Production line layout schematic for Copper Continuous Extrusion Machine\" width=\"830\" height=\"428\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine.png 830w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine-400x206.png 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine-768x396.png 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine-18x9.png 18w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine-430x222.png 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine-700x361.png 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/Production-line-layout-schematic-for-RLB-Copper-Continuous-Extrusion-Machine-250x129.png 250w\" sizes=\"(max-width: 830px) 100vw, 830px\" \/><\/p>\n<h4 dir=\"auto\">Teknik \u00d6zellikler<\/h4>\n<table style=\"height: 378px;\" width=\"1459\">\n<thead>\n<tr>\n<th data-col-size=\"lg\">Model<\/th>\n<th data-col-size=\"xl\">Extrusion Form<\/th>\n<th data-col-size=\"md\">Extrusion Wheel Dia.<\/th>\n<th data-col-size=\"sm\">Main Motor Power<\/th>\n<th data-col-size=\"md\">Rated Speed<\/th>\n<th data-col-size=\"lg\">Sectional Area<\/th>\n<th data-col-size=\"sm\">Max. Width<\/th>\n<th data-col-size=\"md\">Output (kg\/h)<\/th>\n<th data-col-size=\"xs\">Leak Amount<\/th>\n<th data-col-size=\"sm\">Raw Material (Oxygen-Free Cu Rod)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td data-col-size=\"lg\">RLB285\/90<\/td>\n<td data-col-size=\"xl\">Single-wheel single-groove<\/td>\n<td data-col-size=\"md\">\u03a6285 mm<\/td>\n<td data-col-size=\"sm\">90 kW<\/td>\n<td data-col-size=\"md\">11 r\/min<\/td>\n<td data-col-size=\"lg\">15\u2013150 mm\u00b2<\/td>\n<td data-col-size=\"sm\">35 mm<\/td>\n<td data-col-size=\"md\">400<\/td>\n<td data-col-size=\"xs\">\u22643 %<\/td>\n<td data-col-size=\"sm\">\u03a612.5 mm<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB350\/200<\/td>\n<td data-col-size=\"xl\">Single-wheel single-groove<\/td>\n<td data-col-size=\"md\">\u03a6340 mm<\/td>\n<td data-col-size=\"sm\">200 kW<\/td>\n<td data-col-size=\"md\">11 r\/min<\/td>\n<td data-col-size=\"lg\">80\u2013400 mm\u00b2<\/td>\n<td data-col-size=\"sm\">80 mm<\/td>\n<td data-col-size=\"md\">400\u2013600<\/td>\n<td data-col-size=\"xs\">\u22645 %<\/td>\n<td data-col-size=\"sm\">\u03a616 mm<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB400\/250<\/td>\n<td data-col-size=\"xl\">Single-wheel single-groove<\/td>\n<td data-col-size=\"md\">\u03a6400 mm<\/td>\n<td data-col-size=\"sm\">250 kW<\/td>\n<td data-col-size=\"md\">10 r\/min<\/td>\n<td data-col-size=\"lg\">250\u20131000 mm\u00b2<\/td>\n<td data-col-size=\"sm\">160 mm<\/td>\n<td data-col-size=\"md\">400\u20131300<\/td>\n<td data-col-size=\"xs\">\u22645 %<\/td>\n<td data-col-size=\"sm\">\u03a620 mm<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB550\/450(355)<\/td>\n<td data-col-size=\"xl\">Single-wheel single-groove<\/td>\n<td data-col-size=\"md\">\u03a6550 mm<\/td>\n<td data-col-size=\"sm\">450 kW<\/td>\n<td data-col-size=\"md\">8 r\/min<\/td>\n<td data-col-size=\"lg\">400\u20132400 mm\u00b2<\/td>\n<td data-col-size=\"sm\">220 mm<\/td>\n<td data-col-size=\"md\">800\u20132500<\/td>\n<td data-col-size=\"xs\">\u22645 %<\/td>\n<td data-col-size=\"sm\">\u03a622 mm<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB600\/450<\/td>\n<td data-col-size=\"xl\">Single-wheel single-groove<\/td>\n<td data-col-size=\"md\">\u03a6580 mm<\/td>\n<td data-col-size=\"sm\">450 kW<\/td>\n<td data-col-size=\"md\">8 r\/min<\/td>\n<td data-col-size=\"lg\">380\u20138000 mm\u00b2<\/td>\n<td data-col-size=\"sm\">315 mm<\/td>\n<td data-col-size=\"md\">800\u20132500<\/td>\n<td data-col-size=\"xs\">\u22645 %<\/td>\n<td data-col-size=\"sm\">\u03a628 mm<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB700\/550<\/td>\n<td data-col-size=\"xl\">Single-wheel single-groove<\/td>\n<td data-col-size=\"md\">\u03a6700 mm<\/td>\n<td data-col-size=\"sm\">600 kW<\/td>\n<td data-col-size=\"md\">6.5 r\/min<\/td>\n<td data-col-size=\"lg\">600\u20134000 mm\u00b2<\/td>\n<td data-col-size=\"sm\">320 mm<\/td>\n<td data-col-size=\"md\">1500\u20134000<\/td>\n<td data-col-size=\"xs\">\u22645 %<\/td>\n<td data-col-size=\"sm\">\u03a628 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p dir=\"auto\">Notes: Output values are typical for oxygen-free copper. Actual performance depends on alloy, profile complexity and cooling parameters. Typical dimensional tolerance \u00b10.05 mm. All models produce soft, high-conductivity products suitable for direct use or minimal downstream processing.<\/p>\n<h3 dir=\"auto\">Production Line Layout &amp; Intelligent Control<\/h3>\n<p dir=\"auto\">The overall layout is compact and space-saving while covering the complete process from raw material feeding to finished product winding: pay-off system \u2192 wire straightener \u2192 continuous extrusion machine \u2192 cooling &amp; anti-oxidation device \u2192 length counter \u2192 traction device \u2192 constant-tension take-up \u2192 receiving system. Full-process monitoring via PLC\/HMI with remote module interface ensures intelligent management, minimal operator intervention and full production traceability \u2014 ideal for modern smart factories.<\/p>\n<h3 dir=\"auto\">Ba\u015fl\u0131ca Uygulamalar<\/h3>\n<ul dir=\"auto\">\n<li><strong>Copper Busbars<\/strong> for switchgear, transformers, and power distribution<\/li>\n<li><strong>Copper Flat Wires<\/strong> and rectangular conductors<\/li>\n<li><strong>Round Copper Wires<\/strong> and rods for electrical applications<\/li>\n<li><strong>Complex Copper Profiles<\/strong> for new energy vehicles, solar inverters, and high-current systems<\/li>\n<li><strong>Soft Copper Conductors<\/strong> requiring direct bobbin take-up and minimal post-processing<\/li>\n<\/ul>\n<h3 dir=\"auto\">Built for Reliability<\/h3>\n<p dir=\"auto\">As a world-leading Continuous Extrusion Production Line supplier with approximately 50 % global market share in the continuous extrusion industry, RLB maintains a dedicated R&amp;D team, independent laboratory for customer-specific material testing, and continuous annual machine improvements. Every RLB Copper Extrusion Equipment incorporates world-famous electrical components (Siemens, ABB), premium gearboxes and proven Conform CRE technology for exceptional longevity and stable performance.<\/p>\n<p dir=\"auto\">Our 30+ professional maintenance engineers provide global on-site installation, rapid response, 24\/7 online\/remote support and comprehensive after-sales service \u2014 ensuring reliable quality, customized technical solutions and long-term customer partnership.<\/p>\n<h3 dir=\"auto\">S\u0131k\u00e7a Sorulan Sorular<\/h3>\n<p dir=\"auto\"><strong>What makes RLB Copper Continuous Extrusion Machines different from traditional copper drawing or hydraulic extrusion?<\/strong><\/p>\n<p dir=\"auto\">Traditional methods require multiple heating, drawing and annealing steps with length limitations and higher energy use. RLB Conform lines complete the process in one continuous step from oxygen-free copper rod to finished soft product, delivering higher yield, lower energy consumption and unlimited product length.<\/p>\n<p dir=\"auto\"><strong>Which copper products can be produced on the RLB Copper Continuous Extrusion Machine?<\/strong><\/p>\n<p dir=\"auto\">High-conductivity oxygen-free copper busbars (flat or shaped), rectangular flat wires, round wires, hollow conductors and complex custom profiles up to very large cross-sections (8000+ mm\u00b2 on larger models).<\/p>\n<p dir=\"auto\"><strong>How much can I reduce material waste and energy costs?<\/strong><\/p>\n<p dir=\"auto\">Typical leakage rates of \u22643\u20135 % combined with the elimination of annealing and reduced handling deliver substantial material savings on expensive copper feedstock plus meaningful energy reduction versus conventional processes.<\/p>\n<p dir=\"auto\"><strong>What after-sales and technical support does RLB provide globally?<\/strong><\/p>\n<p dir=\"auto\">More than 30 experienced engineers offer worldwide on-site installation, commissioning, maintenance and rapid response, plus 24\/7 online\/remote diagnostics and process optimization support.<\/p>\n<p dir=\"auto\"><strong>Is the extruded copper suitable for high-performance applications such as EV inverters or transformers?<\/strong><\/p>\n<p dir=\"auto\">Yes. The dynamic recrystallization process produces soft, high-conductivity copper with excellent microstructural uniformity and bendability, ideal for demanding electrical and thermal applications.<\/p>\n<p dir=\"auto\"><strong>Ready to upgrade your copper conductor production efficiency and quality?<\/strong><\/p>\n<p dir=\"auto\"><a href=\"https:\/\/doingcable.com\/tr\/\"><strong>\u015eimdi bilgi isteyin<\/strong><\/a> for factory-direct pricing, detailed technical drawings, process videos, sample trials or a customized quotation matched to your exact rod diameter, product range and throughput requirements. Our engineering team will respond within 24 hours with tailored technical solutions and layout recommendations.<\/p>","protected":false},"excerpt":{"rendered":"<p dir=\"auto\">Bak\u0131r S\u00fcrekli Ekstr\u00fczyon Makinesi, do\u011frudan \u00e7ubuk hammaddeden tek ad\u0131ml\u0131, y\u00fcksek h\u0131zl\u0131 premium oksijensiz bak\u0131r bara, dikd\u00f6rtgen yass\u0131 tel, yuvarlak iletken ve karma\u015f\u0131k profiller \u00fcretir. \u00dcst\u00fcn elektriksel iletkenlik, minimum israf ve g\u00fc\u00e7 iletimi, EV ve elektrikli ekipman \u00fcretiminde daha az i\u015flem sonras\u0131 i\u015flem i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>","protected":false},"featured_media":28989,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,85],"product_tag":[908,906,907,1189,974],"class_list":{"0":"post-28439","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-metal-wire-and-product-production-line","9":"product_tag-continuous-extrusion-line","10":"product_tag-continuous-extrusion-machine","11":"product_tag-copper-extrusion-machine","12":"product_tag-copper-material-extrusion-unit","13":"product_tag-wire-extruder-machine","15":"first","16":"instock","17":"shipping-taxable","18":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28439","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28439"}],"version-history":[{"count":6,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28439\/revisions"}],"predecessor-version":[{"id":30594,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28439\/revisions\/30594"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/28989"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28439"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28439"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28439"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28439"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}