{"id":28441,"date":"2026-04-26T06:49:55","date_gmt":"2026-04-26T06:49:55","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28441"},"modified":"2026-08-07T09:00:46","modified_gmt":"2026-08-07T09:00:46","slug":"bakir-tel-tavlama-ve-kalaylama-makinesi","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/bakir-tel-tavlama-ve-kalaylama-makinesi\/","title":{"rendered":"Bak\u0131r Tel Tavlama ve Kalaylama Makinesi"},"content":{"rendered":"

Elektronik, otomotiv kablo demetleri ve \u00f6zel kablolar i\u00e7in y\u00fcksek performansl\u0131 ince bak\u0131r tellerin \u00fcretiminde, m\u00fckemmel lehimlenebilirlik, korozyon direnci ve uzun s\u00fcreli iletkenlik elde etmek i\u00e7in hassas tavlama ve ard\u0131ndan homojen s\u0131cak dald\u0131rma kalaylama i\u015flemi \u015fartt\u0131r. RLB Bak\u0131r Tel Tavlama ve Kalaylama Makinesi (Model RLE-40H)<\/strong> Bu, 0,1 mm ile 0,4 mm aras\u0131nda de\u011fi\u015fen ultra ince bak\u0131r telleri tek bir s\u00fcrekli i\u015flemde yumu\u015fatmak ve kalay kaplamak i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f, kompakt, y\u00fcksek verimli \u00e7ok telli bir hat sistemidir.<\/p>\n

\u0130\u015flem kapasitesi en fazla \u015fu kadar olan 40 kablo ayn\u0131 anda<\/strong> Saniyede 5 metreye varan h\u0131zlarda \u00e7al\u0131\u015fan bu makine, geleneksel parti halinde tavlama ve kalaylama y\u00f6ntemlerine k\u0131yasla i\u015f\u00e7ilik ve enerji maliyetlerini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131rken, tutarl\u0131 ve parlak kalay kaplamalar sa\u011flar.<\/p>\n

Hassas elektronik teller, otomotiv kablo demetleri ve \u00f6zel kablolar\u0131n y\u00fcksek hacimli \u00fcretimi i\u00e7in tasarlanan RLE-40H, elektrik borulu tavlama i\u015flemini y\u00fcksek kapasiteli erimi\u015f kalay banyosu (maks. 300 kg) ile tek bir sorunsuz ge\u00e7i\u015fte birle\u015ftirir. Geleneksel toplu tavlama ve ayr\u0131 kalaylama i\u015flemlerinin yerini alarak, i\u015f\u00e7ilik, enerji t\u00fcketimi ve malzeme israf\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131rken, tutarl\u0131 kaplama kal\u0131nl\u0131\u011f\u0131 ve \u00fcst\u00fcn y\u00fczey kalitesi sa\u011flar.<\/p>\n

What process sequence and temperature controls ensure uniform annealing and tin coating on copper wire?<\/h3>\n

Continuous tube-type annealing followed by hot-dip tinning restores ductility after cold drawing and deposits a protective tin layer. Hard copper wire is paid off under constant tension, passes through multi-zone tubular annealing furnaces (typically 5\u20139 m long, 400\u2013800 \u00b0C, commonly 500\u2013700 \u00b0C), is protected by water seal, steam or nitrogen to prevent oxidation, dried, immersed in a molten tin bath (250\u2013270 \u00b0C or controlled higher), wiped by precision dies or air knives to set coating thickness (10\u201360 \u03bcm), cooled, and taken up on torque-motor or servo spools.<\/p>\n

The annealing step recrystallizes the copper microstructure, reducing residual stress and raising elongation while restoring conductivity. Water-seal or vapor protection at the furnace exit eliminates black-wire defects caused by intermittent oxygen exposure. Dual tin pots allow simultaneous production of different coating thicknesses or product grades on the same line.<\/p>\n

How do continuous multi-wire annealing-tinning lines compare with separate batch annealing plus offline tinning?<\/h3>\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nContinuous Multi-Wire Annealing + Tinning<\/th>\nSeparate Batch Annealing + Offline Tinning<\/th>\n<\/tr>\n<\/thead>\n
\u0130\u015flem hacmi<\/td>\n20\u201360 wires simultaneously, \u2264300 m\/min<\/td>\nSingle or few wires, lower overall output<\/td>\n<\/tr>\n
Coating uniformity<\/td>\n\u00b1 controlled 10\u201360 \u03bcm via dies\/air knife<\/td>\nVariable, higher risk of bare spots<\/td>\n<\/tr>\n
Oxidation risk<\/td>\nLow (water seal \/ N\u2082 \/ steam protection)<\/td>\nHigher during intermediate handling<\/td>\n<\/tr>\n
Floor space & labor<\/td>\nCompact integrated line, lower labor<\/td>\nMultiple machines, higher handling<\/td>\n<\/tr>\n
Energy efficiency<\/td>\nMulti-zone electric heating, optimized<\/td>\nSeparate furnaces, higher total consumption<\/td>\n<\/tr>\n
Typical power<\/td>\n49\u201385 kW<\/td>\nHigher combined<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Continuous lines reduce intermediate oxidation, improve coating adhesion through immediate tinning of the activated surface, and deliver consistent mechanical and electrical properties required by ASTM B33 continuity-of-coating tests (hydrochloric acid\u2013sodium polysulfide method).<\/p>\n

Which technical parameters define a high-performance copper wire annealing and tinning machine for cable production?<\/h3>\n

Representative specifications drawn from current industrial equipment<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nTipik Menzil<\/th>\nNotlar<\/th>\n<\/tr>\n<\/thead>\n
Wire diameter<\/td>\n0.08\u20130.32 mm (up to 0.05\u20130.65 mm)<\/td>\nFine-wire models reach 0.016 mm<\/td>\n<\/tr>\n
Number of production heads<\/td>\n20 \/ 40 \/ 60<\/td>\nParallel processing<\/td>\n<\/tr>\n
Max. line speed<\/td>\n300 m\/min<\/td>\nAdjusted by diameter<\/td>\n<\/tr>\n
Annealing furnace length<\/td>\n5\u20139 m (common 6\u20137.5 m)<\/td>\nMulti-zone control<\/td>\n<\/tr>\n
Annealing temperature<\/td>\n400\u2013800 \u00b0C (typical 500\u2013700 \u00b0C)<\/td>\nWater seal \/ N\u2082 \/ steam protection<\/td>\n<\/tr>\n
Tinning method<\/td>\nSingle or dual hot-dip pot + die wipe<\/td>\nTin purity \u226599 %<\/td>\n<\/tr>\n
Coating thickness<\/td>\n10\u201360 \u03bcm<\/td>\nPrecision control<\/td>\n<\/tr>\n
Take-up<\/td>\nTorque motor \/ servo, PT10\u2013PT25 or 630<\/td>\nConstant tension<\/td>\n<\/tr>\n
Total installed power<\/td>\n49\u201385 kW<\/td>\nHeating dominant<\/td>\n<\/tr>\n
Machine length<\/td>\n\u224820\u201325 m<\/td>\nKompakt ayak izi<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

These parameters support high-volume production of soft tinned copper wire for stranding into flexible conductors.<\/p>\n

Geli\u015fmi\u015f Tasar\u0131m ve S\u00fcre\u00e7 Avantajlar\u0131<\/h3>\n
    \n
  • Entegre S\u00fcrekli Tavlama + S\u0131cak Dald\u0131rma Kalaylama<\/strong>Teller \u00f6nce \u00e7ok b\u00f6lgeli borulu tavlama f\u0131r\u0131n\u0131nda hassas elektriksel \u0131s\u0131tmaya tabi tutularak homojen bir \u015fekilde yumu\u015fat\u0131l\u0131r, ard\u0131ndan hemen kararl\u0131 bir erimi\u015f kalay banyosuna girer. Geli\u015fmi\u015f silme kal\u0131plar\u0131 ve \u00e7ift tankl\u0131 tasar\u0131m (iste\u011fe ba\u011fl\u0131), minimum kal\u0131nl\u0131k de\u011fi\u015fimiyle (tipik olarak 1\u20135 \u03bcm) p\u00fcr\u00fczs\u00fcz, yap\u0131\u015fkan kalay katmanlar\u0131 garanti eder.<\/li>\n
  • Y\u00fcksek H\u0131zl\u0131 \u00c7oklu Kablo Yetene\u011fi<\/strong>Ayn\u0131 anda 40 telin i\u015flenmesi, ince \u00e7apl\u0131 uygulamalar i\u00e7in verimlili\u011fi en \u00fcst d\u00fczeye \u00e7\u0131kararak kaliteden \u00f6d\u00fcn vermeden sekt\u00f6r lideri \u00fcretkenli\u011fe ula\u015f\u0131lmas\u0131n\u0131 sa\u011flar.<\/li>\n
  • Hassas S\u0131cakl\u0131k ve Kaplama Kontrol\u00fc<\/strong>Ger\u00e7ek zamanl\u0131 PID kontrol\u00fc ile elektrikli \u0131s\u0131tma, optimum tavlama ve kalay banyosu s\u0131cakl\u0131klar\u0131n\u0131 (250\u2013300 \u00b0C) koruyarak oksidasyonu \u00f6nler ve m\u00fckemmel lehimlenebilirlik \u00f6zelli\u011fine sahip parlak, d\u00fczg\u00fcn bir kalay kaplama sa\u011flar.<\/li>\n
  • Sa\u011flam ve Esnek Bobin Ta\u015f\u0131ma<\/strong>300\u2013630 mm aras\u0131 besleme bobinleri ve PT-4 ila PT-15 aras\u0131 sar\u0131m makaralar\u0131yla uyumludur, h\u0131zl\u0131 ge\u00e7i\u015fleri ve y\u00fcksek hacimli bask\u0131lar\u0131 destekler.<\/li>\n
  • Enerji Verimli ve D\u00fc\u015f\u00fck Bak\u0131m Gerektiren Tasar\u0131m<\/strong>Elektrikli \u0131s\u0131tma, gazl\u0131 sistemlere k\u0131yasla \u00fcst\u00fcn enerji tasarrufu ve kolay s\u0131cakl\u0131k ayar\u0131 sunar. Sa\u011flam yap\u0131s\u0131 ve kan\u0131tlanm\u0131\u015f RLB m\u00fchendisli\u011fi, minimum ar\u0131za s\u00fcresiyle 7\/24 g\u00fcvenilir \u00e7al\u0131\u015fma sa\u011flar.<\/li>\n
  • Kompakt Ayak \u0130zi<\/strong>Yer tasarrufu sa\u011flayan yerle\u015fim d\u00fczeni, s\u0131n\u0131rl\u0131 alanda maksimum verimlilik arayan modern kablo tesisleri i\u00e7in idealdir.<\/li>\n<\/ul>\n

    Sonu\u00e7 olarak, elektronik, telekom\u00fcnikasyon ve y\u00fcksek g\u00fcvenilirlik gerektiren kablo demetleri i\u00e7in kat\u0131 IEC, RoHS ve otomotiv standartlar\u0131n\u0131 kar\u015f\u0131layan, hatas\u0131z, parlak kalay kapl\u0131 bak\u0131r tel elde edilir.<\/p>\n

    Teknik \u00d6zellikler (RLE-40H)<\/h4>\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Parametre<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
    Giri\u015f Teli \u00c7ap\u0131<\/td>\n0,1 \u2013 0,4 mm<\/td>\n<\/tr>\n
    Maksimum Kablo Say\u0131s\u0131<\/td>\n40<\/td>\n<\/tr>\n
    Bobin Boyutu (Azalma)<\/td>\n300 \u2013 630 mm<\/td>\n<\/tr>\n
    Sarma Bobini Boyutu<\/td>\nPT-4 \u2013 PT-15<\/td>\n<\/tr>\n
    Erimi\u015f Kalay Depolama Kapasitesi<\/td>\nMaksimum 300 kg<\/td>\n<\/tr>\n
    Maksimum Hat H\u0131z\u0131<\/td>\n5 m\/s (300 m\/dak)<\/td>\n<\/tr>\n
    Is\u0131tma Y\u00f6ntemi<\/td>\nElektrikli Is\u0131tma (\u00e7ok b\u00f6lgeli borulu)<\/td>\n<\/tr>\n
    Tavlama Y\u00f6ntemi<\/td>\nS\u00fcrekli borulu tavlama<\/td>\n<\/tr>\n
    Kalaylama Y\u00f6ntemi<\/td>\nHassas silme \u00f6zellikli s\u0131cak dald\u0131rma<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Farkl\u0131 tel say\u0131lar\u0131, daha y\u00fcksek h\u0131zlar veya \u00f6zel ala\u015f\u0131mlar i\u00e7in \u00f6zel konfig\u00fcrasyonlar talep \u00fczerine mevcuttur.<\/p>\n

    What standards and 2024\u20132026 performance data govern tinned annealed copper wire quality?<\/h3>\n

    ASTM B33 remains the primary specification for tinned soft or annealed copper wire for electrical purposes. It requires commercially pure tin (other elements exclusive of copper \u22641 %), continuous coating verified by the hydrochloric acid\u2013sodium polysulfide test, and defined elongation and resistivity limits. Related documents cover nominal diameters (ASTM B258) and resistivity measurement (ASTM B193).<\/p>\n

    Industry data confirm that properly controlled continuous lines achieve coating uniformity within the 10\u201360 \u03bcm window, elongation values suitable for subsequent stranding, and surface brightness free of dross or bare spots when bath temperature, immersion time, and wipe pressure are maintained. Steam or nitrogen protection eliminates the black-wire defect previously common on intermittent stops.<\/p>\n

    What practical failure modes occur on annealing-tinning lines and how are they prevented?<\/h3>\n
      \n
    • Black or oxidized wire segments: caused by oxygen ingress during furnace dwell or stoppages; prevented by continuous water-seal, steam, or nitrogen atmospheres and interlocked speed control.<\/li>\n
    • Uneven or insufficient tin coating: results from incorrect bath temperature, dirty dies, or fluctuating tension; controlled by dual-pot designs, automatic temperature regulation, and precision die wiping.<\/li>\n
    • Wire breaks or diameter variation: arise from improper annealing temperature (too low leaves residual hardness; too high causes grain growth or fusion) or tension spikes; multi-zone furnaces and closed-loop torque take-up eliminate these.<\/li>\n
    • Reduced solderability after storage: caused by excessive intermetallic growth or surface oxidation; minimized by controlled coating thickness and proper packaging of finished spools.<\/li>\n<\/ul>\n

      Routine bath analysis for tin purity, regular die inspection, and real-time temperature logging keep scrap rates low and coating continuity high.<\/p>\n

      Key Takeaways for Reliable Long-Term Production of Tinned Copper Wire<\/h3>\n

      A well-engineered continuous copper wire annealing and tinning machine integrates multi-zone tube annealing under protective atmosphere with precision hot-dip tinning to deliver soft, oxidation-resistant, solderable conductors at high throughput. Lines processing 40\u201360 wires at up to 300 m\/min with 10\u201360 \u03bcm coatings meet ASTM B33 requirements and support cable, automotive, and electronic applications. Water-seal or nitrogen protection, dual tin pots, and closed-loop tension control are the current engineering solutions that minimize oxidation defects and ensure consistent coating quality.<\/p>\n

      \u015eimdi bilgi isteyin<\/strong> for detailed technical proposals, layout drawings, and customized configurations matching your wire-diameter range, head count, and coating specifications.<\/p>","protected":false},"excerpt":{"rendered":"

      Kablo \u00fcreticileri i\u00e7in bak\u0131r tel tavlama ve kalaylama makineleri teknik k\u0131lavuzu: s\u00fcre\u00e7, parametreler, ASTM B33 uyumlulu\u011fu, se\u00e7im kriterleri ve ar\u0131za \u00f6nleme.<\/p>","protected":false},"featured_media":28980,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,85],"product_tag":[918,920,922,921,919],"class_list":{"0":"post-28441","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-metal-wire-and-product-production-line","9":"product_tag-annealing-tinning-machine","10":"product_tag-copper-wire-annealing-and-tinning-machine","11":"product_tag-fine-copper-wire-tinning-equipment","12":"product_tag-multi-wire-tinning-line","13":"product_tag-wire-tinning-machine","15":"first","16":"instock","17":"shipping-taxable","18":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28441","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28441"}],"version-history":[{"count":5,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28441\/revisions"}],"predecessor-version":[{"id":31003,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28441\/revisions\/31003"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/28980"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28441"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28441"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28441"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28441"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}