{"id":28450,"date":"2026-04-26T06:51:37","date_gmt":"2026-04-26T06:51:37","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28450"},"modified":"2026-06-12T08:47:40","modified_gmt":"2026-06-12T08:47:40","slug":"uc-katmanli-ko-ekstruzyon-kuru-kurleme-ccv-hatti","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/uc-katmanli-ko-ekstruzyon-kuru-kurleme-ccv-hatti\/","title":{"rendered":"\u00dc\u00e7 Katmanl\u0131 Ko-Ekstr\u00fczyon Kuru K\u00fcrleme CCV Hatt\u0131"},"content":{"rendered":"

Y\u00fcksek gerilim g\u00fc\u00e7 kablosu sekt\u00f6r\u00fcnde, yal\u0131t\u0131m sisteminin kalitesi, kablonun elektriksel performans\u0131n\u0131, uzun vadeli g\u00fcvenilirli\u011fini ve a\u015f\u0131r\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131 alt\u0131ndaki g\u00fcvenli\u011fini do\u011frudan belirler. \u00dc\u00e7 Katmanl\u0131 Ko-Ekstr\u00fczyon Kuru K\u00fcrleme CCV Hatt\u0131<\/strong><\/a> (Katenari S\u00fcrekli Vulkanizasyon) 10\u2013132 kV XLPE yal\u0131t\u0131ml\u0131 g\u00fc\u00e7 kablolar\u0131n\u0131n \u00fcretimi i\u00e7in en son teknoloji \u00e7\u00f6z\u00fcm\u00fcn\u00fc temsil etmektedir.<\/p>\n

This fully integrated triple extrusion line enables simultaneous extrusion of the conductor screen, XLPE insulation, and insulation screen in a single pass using a precision three-layer crosshead. Followed by dry chemical cross-linking under controlled nitrogen atmosphere, the process delivers homogeneous, high-purity XLPE insulation that outperforms traditional steam-cured systems by eliminating moisture-related defects, micro-voids, and water treeing \u2014 resulting in superior dielectric performance and extended cable service life.<\/p>\n

As a leading wire extrusion machine solution, this MV CCV line supports copper conductors from 50\u20131600 mm\u00b2 and aluminum from 70\u20131600 mm\u00b2, with maximum cable diameter of 100 mm and weight up to 25 kg\/m \u2014 ideal for both medium voltage cable production (10\u201335 kV) and high-voltage transmission cables (66\u2013132 kV).<\/p>\n

Why Dry-Cure Triple Co-Extrusion Outperforms Conventional Methods<\/h2>\n

Traditional steam or hot-water curing introduces moisture into the insulation, creating micro-voids and pathways for water treeing that degrade dielectric performance over time. The dry nitrogen curing process in this MV CCV line<\/strong> maintains a clean, pressurized inert atmosphere throughout crosslinking. This produces:<\/p>\n

    \n
  • Higher crosslinking degree and more uniform molecular structure<\/li>\n
  • Significantly higher AC and impulse breakdown strength<\/li>\n
  • Excellent long-term electrical stability and water-tree resistance<\/li>\n
  • Cleaner insulation with minimal voids \u2014 critical for 66\u2013132 kV and renewable grid applications<\/li>\n<\/ul>\n

    The process supports copper conductors from 50\u20131600 mm\u00b2 and aluminum from 70\u20131600 mm\u00b2, with maximum cable diameter of 100 mm and linear weight up to 25 kg\/m. It is ideal for both medium-voltage distribution (10\u201335 kV) and high-voltage transmission cables (66\u2013132 kV).<\/p>\n

    Temel Teknoloji ve S\u00fcre\u00e7 Avantajlar\u0131<\/h3>\n
      \n
    • Ger\u00e7ek \u00dc\u00e7 Katmanl\u0131 E\u015f Ekstr\u00fczyon<\/strong>\u00d6zel ekstr\u00fcderler (tipik olarak 80 mm iletken elek + 175 mm XLPE izolasyon + 100 mm izolasyon ele\u011fi), m\u00fckemmel e\u015fmerkezlilik ve katmanlar aras\u0131nda aray\u00fcz kirlenmesi olmadan molek\u00fcler ba\u011f sa\u011flayan hassas \u00fc\u00e7 katmanl\u0131 bir \u00e7apraz kafay\u0131 besler.<\/li>\n
    • Kuru K\u00fcrleme \u0130\u015flemi<\/strong>K\u0131sa devre \u0131s\u0131tmal\u0131, y\u00fcksek bas\u0131n\u00e7l\u0131 azotla \u00e7apraz ba\u011flamal\u0131 ve \u00e7ok kademeli su so\u011futmal\u0131 katenari tipi da\u011f\u0131t\u0131m borusu. Bu kuru y\u00f6ntem, buhar veya s\u0131cak su k\u00fcrlemesinde yayg\u0131n olan nemle ilgili kusurlar\u0131 ortadan kald\u0131rarak, daha y\u00fcksek \u00e7apraz ba\u011flama derecesine ve daha iyi elektriksel \u00f6zelliklere sahip daha temiz XLPE sa\u011flar.<\/li>\n
    • Komple \u00dcretim Hatt\u0131<\/strong>A\u011f\u0131r hizmet tipi besleme ayaklar\u0131, ak\u00fcm\u00fclat\u00f6rler, y\u00fcksek hassasiyetli paletler, sarkma kontrol cihaz\u0131, uzun katenari k\u00fcrleme borusu (yakla\u015f\u0131k 54 m \u0131s\u0131tma b\u00f6l\u00fcm\u00fc), \u00f6n so\u011futma ve so\u011futma b\u00f6l\u00fcmleri (toplam so\u011futma uzunlu\u011fu 114 m'ye kadar) ve sa\u011flam gerdirme ayaklar\u0131 i\u00e7erir.<\/li>\n
    • Ak\u0131ll\u0131 Kontrol<\/strong>MMI + PLC sistemi, maksimum tekrarlanabilirlik ve izlenebilirlik i\u00e7in t\u00fcm proses parametrelerinin ger\u00e7ek zamanl\u0131 izlenmesini, veri depolama\/geri alma i\u015flemlerini ve kapal\u0131 d\u00f6ng\u00fc ayarlamas\u0131n\u0131 sa\u011flar.<\/li>\n<\/ul>\n

      Bu hat, 50\u20131600 mm\u00b2 bak\u0131r damarl\u0131 ve 70\u20131600 mm\u00b2 al\u00fcminyum damarl\u0131 kablolar\u0131 destekler; maksimum kablo \u00e7ap\u0131 100 mm ve a\u011f\u0131rl\u0131\u011f\u0131 25 kg\/m'dir, bu da onu hem orta gerilim (10\u201335 kV) hem de y\u00fcksek gerilim (66\u2013132 kV) kablo \u00fcretimi i\u00e7in ideal k\u0131lar.<\/p>\n

      Teknik \u00d6zellikler<\/h4>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
      Parametre<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
      Gerilim S\u0131n\u0131f\u0131<\/td>\n10\u201335\u201366\u2013110\u2013132 kV XLPE<\/td>\n<\/tr>\n
      \u0130letken Kesiti<\/td>\nBak\u0131r: 50\u20131600 mm\u00b2 Al\u00fcminyum: 70\u20131600 mm\u00b2<\/td>\n<\/tr>\n
      Maksimum Kablo A\u011f\u0131rl\u0131\u011f\u0131<\/td>\n25 kg\/m<\/td>\n<\/tr>\n
      Maksimum Kablo \u00c7ap\u0131<\/td>\n100 mm<\/td>\n<\/tr>\n
      Katman Kal\u0131nl\u0131\u011f\u0131<\/td>\n\u0130letken ekran\u0131: 0,5\u20133,0 mm Yal\u0131t\u0131m: 3,4\u201320 mm Yal\u0131t\u0131m ekran\u0131: 0,5\u20133,0 mm<\/td>\n<\/tr>\n
      Hat H\u0131z\u0131<\/td>\n0\u201315 m\/dak (i\u015fleme ba\u011fl\u0131)<\/td>\n<\/tr>\n
      K\u00fcrleme T\u00fcp\u00fc Tipi<\/td>\nYar\u0131m katenari<\/td>\n<\/tr>\n
      Is\u0131tma Borusu Uzunlu\u011fu<\/td>\nYakla\u015f\u0131k 54 m (7-9 \u0131s\u0131tma b\u00f6lgesi)<\/td>\n<\/tr>\n
      So\u011futma Borusu Uzunlu\u011fu<\/td>\n102\u2013114 m (13\u201317 t\u00fcp)<\/td>\n<\/tr>\n
      Kurulu G\u00fc\u00e7<\/td>\n1080 kVA<\/td>\n<\/tr>\n
      Kamu Hizmetleri<\/td>\nSu: 0,2\u20130,6 MPa, 12,5 m\u00b3\/saat S\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava: 0,6\u20130,8 MPa Azot: 2,0\u20132,5 MPa, ,5% safl\u0131k, 0,8\u20131 m\u00b3\/saat<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Belirli voltaj s\u0131n\u0131flar\u0131na ve \u00fcretim hedeflerine uygun \u00f6zel konfig\u00fcrasyonlar ve uzat\u0131lm\u0131\u015f t\u00fcp uzunluklar\u0131 mevcuttur.<\/em><\/p>\n

      Primary Applications in Power Cable Industry<\/h3>\n
        \n
      • Medium-Voltage Power Cables (10\u201335 kV)<\/strong>: Underground distribution and industrial networks<\/li>\n
      • High-Voltage Transmission Cables (66\u2013132 kV)<\/strong>: Grid infrastructure and renewable energy projects<\/li>\n
      • XLPE-Insulated Underground & Submarine Power Cables<\/strong><\/li>\n
      • Grid Interconnection & Renewable Energy Projects<\/strong>: Solar, wind, and smart-grid applications<\/li>\n<\/ul>\n

        Bu MV CCV line<\/strong> is the preferred wire extrusion machine<\/strong> for manufacturers seeking consistent, high-quality XLPE insulation that meets or exceeds global standards while maximizing throughput and minimizing material waste.<\/p>\n

        G\u00fcvenilirlik, verimlilik ve uzun vadeli yat\u0131r\u0131m getirisi i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/h3>\n

        Taraf\u0131ndan in\u015fa edildi RLB (Jiangsu G\u00fcvenilir End\u00fcstri A.\u015e., Ltd.)<\/strong>, a trusted name in cable machinery with decades of experience, every component of this cable extruder<\/strong> \u2014 from the precision triple-layer crosshead to the robust catenary curing system \u2014 is designed for heavy-duty, continuous operation. Compared to conventional steam-cured lines, the dry-cure triple extrusion line<\/strong> offers:<\/p>\n

          \n
        • Homogeneous insulation free from micro-voids and water trees<\/li>\n
        • Higher AC and impulse breakdown strength<\/li>\n
        • Superior long-term electrical performance and cable longevity<\/li>\n
        • Reduced scrap rates and faster line speeds<\/li>\n
        • Lower overall operating costs through energy-efficient nitrogen curing<\/li>\n<\/ul>\n

          Whether you are expanding medium voltage cable production<\/strong> or entering the HV segment, this advanced cable extruder machine<\/strong> delivers the performance, flexibility, and technical reliability that modern cable manufacturers demand.<\/p>\n

          Ready to enhance your XLPE cable production capabilities?<\/strong> \u015eimdi bilgi isteyin<\/strong> for detailed technical quotation, custom configuration, layout design, or factory visit. Our engineering team provides full turnkey solutions, installation support, operator training, and long-term technical partnership.<\/p>\n

          Customization & Turnkey Support<\/h3>\n

          We offer complete custom engineering, including extended curing tubes for higher voltage classes, dual-extruder high-output configurations, quick-change tooling packages, and full Industry 4.0-ready control systems. Every project includes layout design, factory acceptance testing, installation, commissioning, operator training, and long-term technical partnership.<\/p>\n

          Ready to upgrade your XLPE cable production capabilities?<\/strong><\/p>\n

          \u015eimdi bilgi isteyin<\/strong> for a detailed technical quotation, custom configuration proposal, factory layout design, or arranged factory visit. Our engineering team provides full turnkey solutions and ongoing support to ensure maximum performance and rapid return on investment.<\/p>","protected":false},"excerpt":{"rendered":"

          Precision Triple Layer Co-Extrusion Dry Cure CCV Line for superior 10\u2013132 kV XLPE power cables. Delivers homogeneous, void-free insulation with exceptional dielectric performance and long-term reliability through advanced nitrogen catenary vulcanization.<\/p>","protected":false},"featured_media":28975,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,86],"product_tag":[930,931,937,689,680,935,929,933,934,688],"class_list":{"0":"post-28450","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-insulation-and-sheath-extrusion-production-line","9":"product_tag-cable-extruder","10":"product_tag-cable-extruder-machine","11":"product_tag-high-voltage-cable-extrusion","12":"product_tag-medium-voltage-cable-production-line","13":"product_tag-mv-ccv-line","14":"product_tag-triple-extrusion-line","15":"product_tag-triple-layer-co-extrusion-dry-cure-ccv-line","16":"product_tag-wire-extrusion","17":"product_tag-wire-extrusion-machine","18":"product_tag-xlpe-insulation-line","20":"first","21":"instock","22":"shipping-taxable","23":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28450","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28450"}],"version-history":[{"count":5,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28450\/revisions"}],"predecessor-version":[{"id":30638,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28450\/revisions\/30638"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/28975"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28450"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28450"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28450"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28450"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}