{"id":28462,"date":"2026-04-26T06:52:48","date_gmt":"2026-04-26T06:52:48","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&#038;p=28462"},"modified":"2026-05-19T08:18:57","modified_gmt":"2026-05-19T08:18:57","slug":"two-stage-reciprocating-single-screw-pelletizing-line","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/two-stage-reciprocating-single-screw-pelletizing-line\/","title":{"rendered":"\u0130ki A\u015famal\u0131 Pistonlu ve Tek Vidal\u0131 Peletleme Hatt\u0131"},"content":{"rendered":"<p dir=\"auto\">In the demanding cable and wire industry, producing consistent, high-quality compounds for PVC insulation\/sheathing, low-smoke halogen-free (LSZH\/HFFR), 10\u201335 kV chemically cross-linked PE (XLPE), and semi-conductive shielding materials requires exceptional mixing uniformity, precise temperature control, and outstanding energy efficiency. The RLB Two Stage Reciprocating &amp; Single Screw Pelletizing Line (also known as the reciprocating kneader + single-screw tandem pelletizing unit) is specifically engineered to meet these challenges while delivering up to 25 % energy savings compared to conventional extruders.<\/p>\n<p dir=\"auto\">This advanced two-stage system combines a high-intensity reciprocating single-screw mixer (first stage) with a low-shear single-screw extruder (second stage) connected via T-type distribution. The reciprocating motion provides powerful radial and axial mixing, short material residence time, high filler loading capacity, and superior self-cleaning performance \u2014 ensuring uniform dispersion without temperature peaks that could degrade sensitive polymers.<\/p>\n<h2>Key Engineering Advantages<\/h2>\n<ul dir=\"auto\">\n<li><strong>Superior Mixing Performance<\/strong>: Both radial and axial mixing action plus excellent injection of liquid additives deliver homogeneous compounds with minimal shear heat.<\/li>\n<li><strong>Energy-Efficient Design<\/strong>: Proven 25 % lower power consumption than standard extruders while maintaining high throughput.<\/li>\n<li><strong>Hassas S\u0131cakl\u0131k Kontrol\u00fc<\/strong>: No melting temperature peaks \u2014 critical for heat-sensitive materials like LSZH and XLPE.<\/li>\n<li><strong>High Filling Capacity &amp; Quick Changeover<\/strong>: Excellent self-cleaning properties and short conversion time maximize equipment utilization and reduce downtime.<\/li>\n<li><strong>Fully Automated System<\/strong>: Gravimetric weighing for granules\/powders, forced feeding, and precise liquid dosing combined with MMI + PLC control for recipe storage, real-time monitoring, and simple operation.<\/li>\n<li><strong>Flexible Downstream Options<\/strong>: Water-ring cutting, eccentric water-mist cutting, plus various packaging solutions (bin collecting, ton-bag, automatic weighing &amp; bagging).<\/li>\n<\/ul>\n<p dir=\"auto\">The result is high-quality, dust-free pellets with excellent flow characteristics and consistent physical properties \u2014 exactly what cable manufacturers need for high-voltage, flame-retardant, and specialty applications.<\/p>\n<h3 dir=\"auto\">Technical Specifications (RLB Two Stage Reciprocating &amp; Single Screw Pelletizing Line)<\/h3>\n<table>\n<thead>\n<tr>\n<th data-col-size=\"lg\">Model<\/th>\n<th data-col-size=\"sm\">Reciprocating Screw Dia. (mm)<\/th>\n<th data-col-size=\"lg\">Reciprocating Screw Speed (rpm)<\/th>\n<th data-col-size=\"xs\">Reciprocating L\/D<\/th>\n<th data-col-size=\"lg\">Reciprocating Motor Power (kW)<\/th>\n<th data-col-size=\"lg\">Output (kg\/h)<\/th>\n<th data-col-size=\"sm\">Single Screw Dia. (mm)<\/th>\n<th data-col-size=\"md\">Single Screw Speed (rpm)<\/th>\n<th data-col-size=\"md\">Single L\/D<\/th>\n<th data-col-size=\"md\">Single Motor Power (kW)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td data-col-size=\"lg\">RLB-140\/200<\/td>\n<td data-col-size=\"sm\">140<\/td>\n<td data-col-size=\"lg\">250\/400<\/td>\n<td data-col-size=\"xs\">15<\/td>\n<td data-col-size=\"lg\">160\u2013200<\/td>\n<td data-col-size=\"lg\">1000\u20131300<\/td>\n<td data-col-size=\"sm\">200<\/td>\n<td data-col-size=\"md\">65\/85<\/td>\n<td data-col-size=\"md\">7\u201310<\/td>\n<td data-col-size=\"md\">75<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB-58\/100<\/td>\n<td data-col-size=\"sm\">58<\/td>\n<td data-col-size=\"lg\">400\/500<\/td>\n<td data-col-size=\"xs\">15<\/td>\n<td data-col-size=\"lg\">30\u201345<\/td>\n<td data-col-size=\"lg\">100\u2013200<\/td>\n<td data-col-size=\"sm\">100<\/td>\n<td data-col-size=\"md\">65\/85<\/td>\n<td data-col-size=\"md\">7\u201310<\/td>\n<td data-col-size=\"md\">37<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB-85\/180<\/td>\n<td data-col-size=\"sm\">85<\/td>\n<td data-col-size=\"lg\">400\/500<\/td>\n<td data-col-size=\"xs\">15<\/td>\n<td data-col-size=\"lg\">160\u2013200<\/td>\n<td data-col-size=\"lg\">800\u20131500<\/td>\n<td data-col-size=\"sm\">180<\/td>\n<td data-col-size=\"md\">65\/85<\/td>\n<td data-col-size=\"md\">7\u201310<\/td>\n<td data-col-size=\"md\">55\u201375<\/td>\n<\/tr>\n<tr>\n<td data-col-size=\"lg\">RLB-120\/220<\/td>\n<td data-col-size=\"sm\">120<\/td>\n<td data-col-size=\"lg\">400\/500<\/td>\n<td data-col-size=\"xs\">15<\/td>\n<td data-col-size=\"lg\">280\u2013400<\/td>\n<td data-col-size=\"lg\">1800\u20133000<\/td>\n<td data-col-size=\"sm\">220<\/td>\n<td data-col-size=\"md\">65\/85<\/td>\n<td data-col-size=\"md\">7\u201310<\/td>\n<td data-col-size=\"md\">90\u2013110<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p dir=\"auto\"><em>Higher-capacity custom models available upon request.<\/em><\/p>\n<h3 dir=\"auto\">Ba\u015fl\u0131ca Uygulamalar<\/h3>\n<ul dir=\"auto\">\n<li>PVC cable compounds (insulation and sheathing)<\/li>\n<li>Low-smoke halogen-free (LSZH \/ HFFR) cable materials<\/li>\n<li>10\u201335 kV chemically cross-linked PE (XLPE) compounds<\/li>\n<li>Semi-conductive shielding compounds<\/li>\n<li>Other high-filler or reactive cable-grade compounds<\/li>\n<\/ul>\n<p dir=\"auto\">The RLB reciprocating two-stage pelletizing line is the ideal choice for cable manufacturers seeking higher output, lower energy costs, superior compound quality, and rapid product changeovers.<\/p>\n<p dir=\"auto\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-28953\" src=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815.png\" alt=\"two-stage pelletizing line\" width=\"1248\" height=\"936\" srcset=\"https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815.png 1248w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815-400x300.png 400w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815-1067x800.png 1067w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815-768x576.png 768w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815-430x323.png 430w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815-700x525.png 700w, https:\/\/doingcable.com\/wp-content\/uploads\/2026\/04\/29ecc05537d8d886af69d375a98a815-150x113.png 150w\" sizes=\"(max-width: 1248px) 100vw, 1248px\" \/><\/p>\n<h3 dir=\"auto\">G\u00fcvenilirlik, verimlilik ve uzun vadeli yat\u0131r\u0131m getirisi i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/h3>\n<p dir=\"auto\">\u00dcretici firma: <strong>RLB (Jiangsu G\u00fcvenilir End\u00fcstri A.\u015e., Ltd.)<\/strong> \u2014 g\u00fcvenilir <strong>kablo ve tel makineleri tedarik\u00e7isi<\/strong> \u2014 bunun her bir bile\u015feni <strong>Two Stage Reciprocating &amp; Single Screw Pelletizing Line<\/strong> is built for 24\/7 continuous operation with minimal maintenance. Compared to conventional single-screw or twin-screw systems, the RLB reciprocating design offers:<\/p>\n<ul dir=\"auto\">\n<li>Up to 25% energy savings<\/li>\n<li>Superior filler dispersion and homogeneity<\/li>\n<li>No thermal degradation of sensitive materials<\/li>\n<li>Significantly reduced scrap and faster grade changeovers<\/li>\n<\/ul>\n<p dir=\"auto\">Whether you produce standard PVC compounds or premium LSZH\/XLPE materials for high-voltage cables, this <strong>cable compound pelletizing line<\/strong> delivers the performance, flexibility, and long-term reliability modern compound producers demand.<\/p>\n<h4 dir=\"auto\"><strong>Ready to optimize your cable compound production with 25% energy savings?<\/strong><\/h4>\n<p dir=\"auto\"><strong>\u015eimdi bilgi isteyin<\/strong> teknik fiyat teklifi, \u00f6zel yap\u0131land\u0131rma, yerle\u015fim tasar\u0131m\u0131 veya fabrika ziyareti i\u00e7in. M\u00fchendislik ekibimiz tam anahtar teslim \u00e7\u00f6z\u00fcmler, kurulum deste\u011fi, operat\u00f6r e\u011fitimi ve s\u00fcrekli teknik ortakl\u0131k sunmaktad\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"<p dir=\"auto\">PVC, LSZH\/HFFR, XLPE ve yar\u0131 iletken malzemeler i\u00e7in enerji tasarruflu kablo bile\u015fi\u011fi peletleme hatt\u0131 olan RLB \u0130ki A\u015famal\u0131 Pistonlu ve Tek Vidal\u0131 Peletleme Hatt\u0131n\u0131 ke\u015ffedin. 25% daha d\u00fc\u015f\u00fck g\u00fc\u00e7 t\u00fcketimi, \u00fcst\u00fcn kar\u0131\u015ft\u0131rma ve h\u0131zl\u0131 ge\u00e7i\u015fler sunar. Hemen bilgi al\u0131n.<\/p>","protected":false},"featured_media":28952,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,86],"product_tag":[992,1000,999,997,995,996,993,949,998,994,991],"class_list":{"0":"post-28462","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-insulation-and-sheath-extrusion-production-line","9":"product_tag-cable-compound-pelletizing-line","10":"product_tag-cable-material-pelletizing","11":"product_tag-energy-efficient-pelletizing-line","12":"product_tag-hffr-compound-pelletizer","13":"product_tag-lszh-pelletizing-machine","14":"product_tag-pvc-cable-compound-extruder","15":"product_tag-reciprocating-kneader-pelletizer","16":"product_tag-rlb-cable-machinery","17":"product_tag-semi-conductive-shielding-pelletizing-line","18":"product_tag-two-stage-pelletizer-for-xlpe","19":"product_tag-two-stage-reciprocating-single-screw-pelletizing-line","21":"first","22":"instock","23":"shipping-taxable","24":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28462","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28462"}],"version-history":[{"count":4,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28462\/revisions"}],"predecessor-version":[{"id":30101,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28462\/revisions\/30101"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/28952"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28462"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28462"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28462"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28462"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}