{"id":28566,"date":"2026-04-26T07:10:17","date_gmt":"2026-04-26T07:10:17","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=28566"},"modified":"2026-08-02T08:58:47","modified_gmt":"2026-08-02T08:58:47","slug":"emaye-aluminyum-tel","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/emaye-aluminyum-tel\/","title":{"rendered":"Emaye Al\u00fcminyum Tel"},"content":{"rendered":"

Emaye Al\u00fcminyum Tel<\/strong>, also known as Enamelled Aluminium Wire or Aluminum Magnet Wire, is a precision-engineered winding conductor consisting of a high-purity aluminum core uniformly coated with a durable, high-performance insulating enamel varnish. This advanced product combines excellent electrical properties, superior thermal stability, and outstanding mechanical flexibility, delivering a highly cost-effective and lightweight alternative to traditional bak\u0131r tel<\/strong> and enameled copper variants while maintaining reliable performance.<\/p>\n

Through controlled multi-pass enameling processes, the wire achieves consistent insulation thickness, strong adhesion, and dependable dielectric strength. Its significantly lower density (approximately one-third that of copper) and favorable material economics enable manufacturers to reduce both product weight and overall production costs. The high-purity aluminum core also serves as an excellent base material for specialized hobi i\u00e7in al\u00fcminyum tel<\/strong> applications when supplied in appropriate uncoated or finished forms.<\/p>\n

What Is Enameled Aluminum Wire and When Should Engineers Specify It?<\/h3>\n

Enameled aluminum wire is magnet wire manufactured from soft-annealed aluminum rod that is drawn, annealed and continuously coated with enamel systems such as polyester, polyester-imide, polyurethane or polyamide-imide. The finished product complies with IEC 60317-0-3:2024 (general requirements for enamelled round aluminium wire), the relevant particular specification sheets within the IEC 60317 series, GB\/T 6109 \/ GB\/T 7095, NEMA MW 1000 and UL 1446 insulation-system recognition.<\/p>\n

Engineers specify it when the application tolerates a 1.6\u00d7 larger conductor cross-section for equivalent DC resistance, benefits from 60\u201370 % lower conductor mass, and operates within the thermal class limits of the chosen enamel (most commonly 130 \u00b0C Class B, 155 \u00b0C Class F, 180 \u00b0C Class H or 200\u2013220 \u00b0C). Typical targets are medium- and low-power motors, distribution transformers, HVAC compressors, fans, pumps and cost-driven appliance windings.<\/p>\n

\"Enameled<\/p>\n

Key Advantages \u2013 Driving Efficiency and Value in Electrical Manufacturing<\/h2>\n

Enameled Aluminum Wire provides tangible benefits for high-volume producers:<\/p>\n

    \n
  • \u00d6nemli Maliyet Tasarrufu<\/strong> \u2014 Aluminum raw material costs are substantially lower than copper. Even after upsizing the conductor cross-section to achieve equivalent current-carrying capacity, manufacturers typically realize 30\u201350% material cost reduction<\/strong>, directly improving competitiveness in price-sensitive markets.<\/li>\n
  • Lightweight Design<\/strong> \u2014 With only about one-third the density of copper, aluminum enameled wire dramatically lowers the weight of finished products (transformers, motors, compressors). This reduces freight costs, simplifies handling and assembly, and contributes to overall equipment efficiency.<\/li>\n
  • High Heat Resistance & Flexibility<\/strong> \u2014 Thermal classes up to 200\u00b0C continuous operation, combined with excellent flexibility and adhesion characteristics, enable tight, reliable coil forming and simplify production processes on automatic winding equipment.<\/li>\n
  • Reliable Insulation Performance<\/strong> \u2014 The high-quality enamel coating delivers strong dielectric strength, excellent chemical resistance, and long-term protection against moisture, solvents, and environmental factors. Certain grades benefit from aluminum\u2019s natural oxide layer for enhanced insulation integrity.<\/li>\n
  • Optimized Processability<\/strong> \u2014 Good windability and adhesion to fixtures reduce scrap rates and improve throughput in high-speed manufacturing environments.<\/li>\n<\/ul>\n

    These advantages make Enameled Aluminum Wire the preferred choice for manufacturers seeking an optimal balance of performance, economy, and reliability.<\/p>\n

    \"Enameled<\/p>\n

    How Does Enameled Aluminum Wire Compare with Enameled Copper Wire?<\/h3>\n

    Aluminum requires a larger cross-section to match copper resistance, but the finished winding is substantially lighter and lower in material cost. Key measured differences are summarized below.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
    Performance Indicator<\/th>\nEnameled Copper Wire<\/th>\nEmaye Al\u00fcminyum Tel<\/th>\nPractical Implication<\/th>\n<\/tr>\n<\/thead>\n
    Density (g\/cm\u00b3)<\/td>\n8.9\u20138.96<\/td>\n2.70<\/td>\n~67 % mass reduction at equal volume<\/td>\n<\/tr>\n
    Conductivity (IACS % \/ MS\/m)<\/td>\n100 % \/ ~58<\/td>\n61 % \/ ~36\u201337<\/td>\n1.6\u00d7 area needed for equal R<\/td>\n<\/tr>\n
    Resistivity at 20 \u00b0C (\u03a9\u00b7mm\u00b2\/m)<\/td>\n\u22640.01724<\/td>\n\u22640.02826<\/td>\nHigher I\u00b2R loss unless oversized<\/td>\n<\/tr>\n
    Thermal conductivity (W\/m\u00b7K)<\/td>\n397\u2013401<\/td>\n226\u2013237<\/td>\nSlightly higher hotspot risk<\/td>\n<\/tr>\n
    Tensile strength (MPa)<\/td>\n220\u2013300<\/td>\n80\u2013150<\/td>\nLower mechanical robustness<\/td>\n<\/tr>\n
    Melting point (\u00b0C)<\/td>\n1083\u20131085<\/td>\n660<\/td>\nLower short-circuit withstand<\/td>\n<\/tr>\n
    Typical unit price (USD\/kg, 2025)<\/td>\n8\u201310<\/td>\n2.5\u20134<\/td>\n50\u201370 % material-cost saving<\/td>\n<\/tr>\n
    Service life (normal environment)<\/td>\n15\u201320 years<\/td>\n8\u201312 years<\/td>\nDepends on connection integrity<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    What Thermal Classes and Insulation Systems Are Available for Enameled Aluminum Wire?<\/h3>\n

    Thermal class is defined by IEC 60172 \/ NEMA MW 1000 as the temperature at which the insulation retains at least 20 000 h of extrapolated life. Aluminum magnet wire often exhibits a slightly higher temperature index than identically coated copper because of differences in surface chemistry and oxide interaction.<\/p>\n\n\n\n\n\n\n\n\n\n
    Thermal Class<\/th>\nTypical Enamel System<\/th>\nHeat Shock (\u00b0C)<\/th>\nCommon Standards<\/th>\nBa\u015fl\u0131ca Uygulamalar<\/th>\n<\/tr>\n<\/thead>\n
    130 \u00b0C (B)<\/td>\nPolyester (PEW)<\/td>\n155<\/td>\nIEC 60317-3, GB\/T 6109<\/td>\nFans, small pumps, appliance motors<\/td>\n<\/tr>\n
    155 \u00b0C (F)<\/td>\nModified polyester \/ polyurethane<\/td>\n175<\/td>\nIEC 60317-20\/4, UL recognized<\/td>\nCompressors, power tools, HVAC<\/td>\n<\/tr>\n
    180 \u00b0C (H)<\/td>\nPolyester-imide (EIW)<\/td>\n200<\/td>\nIEC 60317-23\/8, NEMA MW 77<\/td>\nIndustrial motors, medium transformers<\/td>\n<\/tr>\n
    200 \u00b0C (N)<\/td>\nPolyester-imide + PAI top-coat<\/td>\n220<\/td>\nIEC 60317-13, NEMA MW 35\/36<\/td>\nHigher-duty motors, inverter-fed equipment<\/td>\n<\/tr>\n
    220 \u00b0C (C)<\/td>\nPolyamide-imide \/ polyimide<\/td>\n240\u2013260<\/td>\nIEC 60317-26\/47, NEMA MW 81<\/td>\nSpecialized high-temperature windings<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Round wire diameters typically range from 0.10 mm to 5.50 mm; rectangular (flat) wire is produced in cross-sections from approximately 2 mm\u00b2 to 80 mm\u00b2 with rounded corners for improved slot fill.<\/p>\n

    Main Applications Across the Electrical Industry<\/h3>\n

    Enameled Aluminum Wire is widely specified for:<\/p>\n

      \n
    • Transformers<\/strong> \u2014 Dry-type, oil-immersed, and epoxy resin cast transformers where weight reduction and cost efficiency are priorities.<\/li>\n
    • Household Appliance Motors<\/strong> \u2014 Air conditioners, refrigerators, freezers, washing machines, and other high-volume white goods.<\/li>\n
    • Automotive Motors & Compressors<\/strong> \u2014 Electric motors, starter systems, and HVAC compressors where lightweight construction supports efficiency goals.<\/li>\n
    • Electromagnetic Coils & Components<\/strong> \u2014 Microwave ovens, chargers, ballast relays, degaussing coils, lighting fixtures, and various inductive devices.<\/li>\n
    • Industrial & Specialty Windings<\/strong> \u2014 Solenoids, relays, and other electromagnetic equipment requiring consistent insulation performance.<\/li>\n<\/ul>\n

      Its combination of performance and economy makes it especially suitable for cost-sensitive, high-volume production \u2014 aligning perfectly with the growing appliance, automotive, and electrical equipment manufacturing sectors in the Suudi Krall\u0131\u011f\u0131 ve GCC b\u00f6lgesi<\/strong> under Vision 2030 localization initiatives.<\/p>\n

      \"Enameled<\/p>\n

      Teknik \u00d6zellikler<\/h3>\n
        \n
      • \n

        Diameter Range:<\/strong> 0.12 mm \u2013 8.00 mm (precision drawn with tight tolerances)<\/p>\n<\/li>\n

      • Enameled Types & Thermal Classes<\/strong>:\n
          \n
        • UEWAL<\/strong> (Polyurethane enamel): 130\u2103, 155\u2103, 180\u2103<\/li>\n
        • EIWAL<\/strong> (Polyester-imide enamel): 200\u2103<\/li>\n
        • E\/AIWA<\/strong> (Polyester-imide \/ Polyamide-imide enamel): 200\u2103<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\n\n\n\n\n\n\n\n\n\n\n
          Parametre<\/th>\n\u00d6zellikler<\/th>\nNotlar<\/th>\n<\/tr>\n<\/thead>\n
          Diameter Range<\/td>\n0.12 mm \u2013 8.00 mm<\/td>\nPrecision drawing<\/td>\n<\/tr>\n
          Enameled Types & Thermal Classes<\/td>\nUEWAL: 130\u2103 \/ 155\u2103 \/ 180\u2103<\/td>\nPolyurethane enamel<\/td>\n<\/tr>\n
          <\/td>\nEIWAL: 200\u2103<\/td>\nPolyester-imide enamel<\/td>\n<\/tr>\n
          <\/td>\nE\/AIWA: 200\u2103<\/td>\nPolyester-imide \/ Polyamide-imide<\/td>\n<\/tr>\n
          \u00c7ekme Mukavemeti<\/td>\nY\u00fcksek<\/td>\nExcellent flexibility<\/td>\n<\/tr>\n
          Heat Resistance<\/td>\nUp to 200\u2103 (continuous)<\/td>\nSuitable for high-temperature applications<\/td>\n<\/tr>\n
          Insulation Properties<\/td>\nStrong dielectric strength<\/td>\nChemical and environmental resistance<\/td>\n<\/tr>\n
          Makara Tipi<\/td>\nHigh-quality plastic spools<\/td>\nEasy feeding into automatic winding machines<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

          (Custom diameters, insulation build grades, colors, and self-bonding variants available upon request.)<\/p>\n

          \"Enameled<\/p>\n

          Manufacturing Process & Rigorous Quality Control<\/h3>\n

          Enameled Aluminum Wire is produced on advanced continuous enameling lines:<\/p>\n

          High-purity aluminum rod is drawn to precise diameters with controlled annealing to optimize ductility and surface quality. Multiple layers of enamel are applied through precision coating dies, followed by controlled baking and curing cycles to achieve uniform film thickness and strong adhesion. Online monitoring systems ensure consistent diameter, film build, and surface integrity.<\/p>\n

          Every batch undergoes comprehensive testing, including high-voltage spark testing for pinhole detection, dimensional verification, tensile and elongation testing, heat shock resistance, and dielectric strength evaluation. Production strictly adheres to IEC 60317<\/strong>, NEMA MW 1000<\/strong>, and equivalent international standards, guaranteeing consistent mechanical properties, electrical performance, and full traceability.<\/p>\n

          Practical Engineering Recommendations and Long-Term Partnership Considerations<\/h3>\n

          Specify conductor purity \u226599.5 % (preferably 1350-O or equivalent), Grade 1 or Grade 2 insulation according to voltage stress, and thermal class matched to the actual duty cycle rather than nameplate ambient. For rectangular wire, confirm corner radius and enamel build to maximize slot fill factor. Require continuous spark testing, full traceability from rod heat to finished spool, and UL\/IEC type-test documentation.<\/p>\n

          When cost, weight and adequate efficiency align, enameled aluminum wire provides a technically sound, long-term supply solution. High-volume users benefit from dual-sourcing agreements and joint process qualification with the wire manufacturer to lock enamel adhesion, residual stress and spooling tension.<\/p>\n

          Key takeaways<\/strong><\/p>\n

            \n
          • Enameled aluminum wire offers ~61 % IACS conductivity at one-third the density and substantially lower cost than copper.<\/li>\n
          • Cross-section must be increased by ~1.6\u00d7 for equal resistance; thermal class and termination integrity determine service life.<\/li>\n
          • Compliance with IEC 60317-0-3:2024, corresponding particular sheets, GB\/T and UL 1446 is mandatory for global market acceptance.<\/li>\n
          • Primary value is realized in transformers, HVAC, fans, pumps and cost-sensitive motors where volume is available.<\/li>\n
          • Proper process control and connection technology eliminate the majority of field failures.<\/li>\n<\/ul>\n

            For detailed technical data sheets, custom thermal-class samples or volume pricing based on your exact diameter, insulation grade and packaging requirements.<\/p>\n

            \u015eimdi bilgi isteyin<\/strong> \u2014 Contact our technical team today for detailed specifications, samples, technical data sheets, or customized solutions tailored to your transformer, motor, or coil winding projects in the Saudi and GCC markets. We respond with technical proposals and reference cases within 48 hours.<\/p>","protected":false},"excerpt":{"rendered":"

            130\u00b0C\u2013240\u00b0C \u0131s\u0131l s\u0131n\u0131flar\u0131na sahip, y\u00fcksek safl\u0131kta EC kalite emaye al\u00fcminyum tel (bobin teli). Motorlar, transformat\u00f6rler, kompres\u00f6rler ve bobinler i\u00e7in bak\u0131ra hafif ve maliyet etkin alternatif. IEC 60317 \/ NEMA MW standartlar\u0131na uygundur. \u00d6zel ebatlar, kaliteler ve ambalaj se\u00e7enekleri mevcuttur.<\/p>","protected":false},"featured_media":29489,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,91,92],"product_tag":[1125,290,1126,288,289,293,292,291],"class_list":{"0":"post-28566","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-material","8":"product_cat-wire-and-cable","9":"product_tag-aluminium-wire-for-craft","10":"product_tag-aluminum-magnet-wire","11":"product_tag-copper-wire","12":"product_tag-enameled-aluminum-wire","13":"product_tag-enamelled-aluminium-wire","14":"product_tag-lightweight-enameled-wire","15":"product_tag-motor-winding-wire","16":"product_tag-transformer-winding-wire","18":"first","19":"instock","20":"shipping-taxable","21":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28566","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=28566"}],"version-history":[{"count":6,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28566\/revisions"}],"predecessor-version":[{"id":30960,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/28566\/revisions\/30960"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/29489"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=28566"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=28566"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=28566"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=28566"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}