{"id":30282,"date":"2026-05-30T19:14:18","date_gmt":"2026-05-30T19:14:18","guid":{"rendered":"https:\/\/doingcable.com\/?post_type=product&p=30282"},"modified":"2026-05-30T19:14:45","modified_gmt":"2026-05-30T19:14:45","slug":"continuous-extrusion-line-for-copper-wire","status":"publish","type":"product","link":"https:\/\/doingcable.com\/tr\/product\/continuous-extrusion-line-for-copper-wire\/","title":{"rendered":"Bak\u0131r Tel i\u00e7in S\u00fcrekli Ekstr\u00fczyon Hatt\u0131"},"content":{"rendered":"

Our Bak\u0131r Tel i\u00e7in S\u00fcrekli Ekstr\u00fczyon Hatt\u0131<\/strong><\/a> utilizes advanced tangential continuous rotary extrusion (Conform) technology to produce high-quality copper flat wire, round wire, and small busbars with exceptional efficiency and product consistency. This equipment is specifically engineered for manufacturers in the power cable, electrical equipment, and specialty conductor industries who require reliable, high-volume production with superior metallurgical properties.<\/p>\n

The line transforms copper rod feedstock directly into finished or semi-finished copper products in a single continuous process, offering significant advantages in productivity, energy efficiency, and material utilization compared to traditional extrusion and rolling methods.<\/p>\n

Advanced Continuous Extrusion Technology<\/h2>\n

The core of the line is the high-performance continuous extrusion machine. Copper rod is fed into the rotating extrusion wheel, where it is subjected to intense frictional heat and pressure. This plasticizes the copper and forces it through a precisely designed die chamber, forming the desired profile (flat wire, round wire, or busbar) in one continuous operation.<\/p>\n

\"Professional<\/p>\n

Key process highlights:<\/strong><\/h4>\n
    \n
  • Single-step forming from rod to finished profile<\/li>\n
  • Strong metallurgical structure with high density and excellent electrical conductivity<\/li>\n
  • Superior surface finish with minimal oxidation<\/li>\n
  • Extremely low scrap rate (near scrap-free process)<\/li>\n
  • Precise dimensional control and consistent quality<\/li>\n<\/ul>\n

    O H-series high-speed models<\/strong> (such as TLJ300H) further enhance output with optimized wheel speed, advanced cooling systems, and intelligent process control, enabling significantly higher production rates while maintaining product quality.<\/p>\n

    Key Features & Competitive Advantages<\/h4>\n
      \n
    • High Production Efficiency<\/strong> \u2014 Capable of high line speeds and output rates, significantly increasing daily production capacity.<\/li>\n
    • Excellent Energy Efficiency<\/strong> \u2014 Advanced design reduces specific energy consumption, delivering meaningful savings in operational costs.<\/li>\n
    • Superior Product Quality<\/strong> \u2014 Produces copper products with dense, uniform microstructure, smooth surfaces free of defects, and excellent mechanical and electrical properties.<\/li>\n
    • Wide Product Range<\/strong> \u2014 Suitable for copper flat wire (various widths and thicknesses), round wire, small busbars, and specialized profiles such as commutator segments.<\/li>\n
    • Intelligent & Reliable Operation<\/strong> \u2014 Equipped with PLC control, touch-screen interface, real-time monitoring, and remote diagnostics. Supports Industry 4.0 integration.<\/li>\n
    • Compact & Cost-Effective<\/strong> \u2014 More compact footprint and lower operating costs compared to traditional multi-step processes.<\/li>\n
    • Strong Process Stability<\/strong> \u2014 Mechanical shoe locking system and optimized tooling design ensure consistent extrusion conditions and long tooling life.<\/li>\n<\/ul>\n

      Teknik \u00d6zellikler<\/h4>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
      Parametre<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
      Model Serisi<\/td>\nTLJ300H \/ TLJ350H Series<\/td>\n<\/tr>\n
      Extrusion Wheel Diameter<\/td>\n300 mm (nominal)<\/td>\n<\/tr>\n
      Main Motor Power<\/td>\n110 kW (H-series)<\/td>\n<\/tr>\n
      Copper Rod Diameter<\/td>\n\u00d812.5 mm<\/td>\n<\/tr>\n
      Maximum Flat Wire Width<\/td>\nUp to 30\u201340 mm (depending on model)<\/td>\n<\/tr>\n
      Product Cross Section<\/td>\n5 \u2013 200 mm\u00b2 (flat wire)<\/td>\n<\/tr>\n
      Maksimum \u00dcretim H\u0131z\u0131<\/td>\nOptimized high-speed operation<\/td>\n<\/tr>\n
      Conductivity of Finished Product<\/td>\nExcellent (close to base copper)<\/td>\n<\/tr>\n
      Kontrol Sistemi<\/td>\nPLC + Industrial Cloud + Remote Module<\/td>\n<\/tr>\n
      Energy Saving Advantage<\/td>\nSignificant reduction vs traditional<\/td>\n<\/tr>\n
      Key Benefits<\/td>\nHigh density, low scrap, smooth surface<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Exact specifications can be tailored according to your target product dimensions and required production capacity.<\/em><\/p>\n

      \"Copper<\/p>\n

      Wide Application Fields<\/h4>\n

      This Continuous Extrusion Line for Copper Wire is widely used to produce:<\/p>\n

        \n
      • Copper Flat Wire<\/strong> \u2014 For windings, transformers, and specialty cables<\/li>\n
      • Copper Round Wire<\/strong> \u2014 Base material for enameled wire and drawing processes<\/li>\n
      • Small Copper Busbars<\/strong> \u2014 For electrical panels, switchgear, and power distribution<\/li>\n
      • Commutator Segments and Shaped Conductors<\/strong><\/li>\n
      • High-quality copper conductors<\/strong> for power cables, automotive wiring, and industrial applications<\/li>\n<\/ul>\n

        The produced copper profiles offer excellent formability for subsequent processing (drawing, stranding, or insulation) while maintaining superior electrical performance.<\/p>\n

        Why Choose Our Continuous Extrusion Line for Copper Wire?<\/h4>\n

        With deep expertise in cable and conductor equipment manufacturing, we provide not only advanced machinery but complete technical solutions tailored to your production goals. Our lines are built for long-term reliability<\/strong>, consistent quality, and efficient operation.<\/p>\n

        We support customers with:<\/p>\n

          \n
        • Customized machine configurations and tooling design<\/li>\n
        • Process optimization and product development assistance<\/li>\n
        • Comprehensive training and responsive after-sales service<\/li>\n
        • Remote monitoring and technical support for global installations<\/li>\n<\/ul>\n

          Whether you are producing high-volume standard copper flat wire or developing specialized copper profiles, our continuous extrusion technology delivers the performance and dependability required for sustainable business growth.<\/p>\n

          \u015eimdi bilgi isteyin<\/strong> \u2014 Contact our engineering team to discuss your copper wire production requirements and receive a detailed technical proposal.<\/p>","protected":false},"excerpt":{"rendered":"

          Bak\u0131r Tel i\u00e7in Profesyonel S\u00fcrekli Ekstr\u00fczyon Hatt\u0131. Y\u00fcksek h\u0131zl\u0131 te\u011fetsel s\u00fcrekli ekstr\u00fczyon teknolojisi ile birinci s\u0131n\u0131f bak\u0131r yass\u0131 tel, yuvarlak tel ve bara \u00fcretimi. Y\u00fcksek verimlilik, d\u00fc\u015f\u00fck enerji t\u00fcketimi ve m\u00fckemmel metalurjik kalite sa\u011flar. G\u00fc\u00e7 iletimi, otomotiv ve end\u00fcstriyel uygulamalar i\u00e7in uygundur. Uzaktan izleme deste\u011fi ile g\u00fcvenilir ekipman. \u00d6zelle\u015ftirilmi\u015f bak\u0131r tel ekstr\u00fczyon \u00e7\u00f6z\u00fcmleri i\u00e7in \u015fimdi bilgi isteyin.<\/p>","protected":false},"featured_media":30284,"comment_status":"open","ping_status":"closed","template":"","meta":{"_joinchat":[]},"product_brand":[],"product_cat":[21,80,81],"product_tag":[1119,1120,1121],"class_list":{"0":"post-30282","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-all-product","7":"product_cat-cable-machinery","8":"product_cat-casting-and-rolling-production-line","9":"product_tag-continuous-extrusion-line-for-copper-wire","10":"product_tag-copper-busbar-continuous-extrusion-line","11":"product_tag-copper-flat-wire-production-line","13":"first","14":"instock","15":"shipping-taxable","16":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/30282","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/comments?post=30282"}],"version-history":[{"count":3,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/30282\/revisions"}],"predecessor-version":[{"id":30289,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product\/30282\/revisions\/30289"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media\/30284"}],"wp:attachment":[{"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/media?parent=30282"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_brand?post=30282"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_cat?post=30282"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/doingcable.com\/tr\/wp-json\/wp\/v2\/product_tag?post=30282"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}