In high-volume power cable manufacturing — particularly for extra-high-voltage (EHV) and high-voltage (HV) lines used in infrastructure, renewables, and data-center projects — handling large-diameter, heavy reels efficiently remains one of the most critical bottlenecks. The Gantry Type Take-up and Pay-off Stand Unit is purpose-built for these demanding environments. It integrates seamlessly with extruders, rewinding stations, taping machines, steel-tape/wire armoring lines, and heavy stranding equipment.
Designed for drum diameters from 1250 mm to 5000 mm and load capacities exceeding 55 tons, this robust gantry system ensures straight cable feeding, minimal tension variation, and true non-stop operation when configured in double pay-off or double take-up mode. The result: higher throughput, lower scrap rates, reduced labor intervention, and consistent cable quality that meets stringent international standards (IEC, ASTM, and customer-specific requirements).
مزايا التصميم المتقدم والتشغيل
- Precision Track-Moving Device — Maintains perfectly straight cable path during pay-off and take-up. Eliminates side pull, reduces mechanical stress on insulation and sheathing, and minimizes cable damage or ovality — critical for EHV performance and long-term reliability.
- Double Pay-off / Double Take-up Capability — Front unit shifts laterally from center position, allowing the rear cable to pass through without line stoppage. This configuration maximizes uptime on continuous high-output wire extrusion lines and armoring processes, directly improving overall equipment effectiveness (OEE).
- Intelligent MMI + PLC Control System — User-friendly interface for preset traversing pitch, line-speed synchronization, and selectable torque or speed drive modes. Delivers repeatable, high-precision performance across the full drum range with closed-loop feedback for stable tension.
- High Load Capacity & Versatility — Handles drum diameters 1250–5000 mm, cable outer diameters up to 180 mm, and traversing precision of 1–2 %. Suitable for a wide range of power cables, from medium-voltage distribution to extra-high-voltage transmission.
- Smooth, Reliable High-Speed Operation — Heavy-duty structural components, premium bearings, and low-maintenance design deliver stable performance at line speeds up to 80 m/min (smaller models) while synchronized with upstream equipment. Built for 24/7 operation in demanding factory environments worldwide, including high-ambient-temperature and dusty conditions common in Middle East projects.
These engineering features translate into measurable gains: increased production throughput, significantly reduced scrap from tension or alignment issues, lower manual handling requirements, and superior finished cable quality.
Working Principle – Reliable Technology You Can Trust
The RLB gantry system employs a rigid gantry frame with walking beams and precision cable trays that support the drum securely. AC variable-frequency drives (VFD) provide uniform, high-precision winding and unwinding while maintaining stable tension through torque or speed control modes with closed-loop feedback.
The integrated PLC system enables seamless synchronization with upstream extruders, stranding machines, or armoring lines — achieving true automation and Industry 4.0-ready connectivity (optional remote diagnostics, data logging, and OPC-UA interface). Adjustable drum support fixtures (pintles/clamps), heavy-duty drive systems with precise torque control, and user-friendly electrical cabinets (single or joint control) are all engineered for continuous, trouble-free service.
Safety interlocks, overload protection, and emergency systems are standard. The design prioritizes operator safety and ease of maintenance while delivering the long-term reliability expected from a trusted cable machinery supplier.
المواصفات الفنية
| نموذج | قطر الأسطوانة (مم) | Cable OD (mm) | Drum Width (mm) | Take-up Speed (m/min) | Traverse Precision (%) | Load Capacity (Tons) |
|---|
| 1250/2500 | ≤1250–2500 | ≤120 | 950–1900 | ≤80 | 1–2 | 15 |
| 1600/3150 | ≤1600–3150 | ≤160 | 1180–2300 | ≤50 | 1–2 | 20 |
| 2000/4200 | ≤2000–4200 | ≤160 | 1500–4200 | ≤35 | 1–2 | 30 |
| 3150/5000 | ≤3150–5000 | ≤180 | 2300–2800 | ≤30 | 1–2 | 55 |
Notes:
- Custom configurations available for intermediate sizes, special drum standards, or higher/lower speed requirements.
- Power supply: 380V/50Hz (or customized per region).
- Control voltage and drive power sized according to model and line integration needs.
- Options: Enhanced dust/heat protection packages for Middle East installations, regenerative drive systems, and full line synchronization packages.
التطبيقات الأساسية
- Large power cable extrusion lines (insulation and sheathing for MV/HV/EHV cables)
- High-voltage and extra-high-voltage cable production (including cross-linked polyethylene lines)
- Steel tape and wire armoring lines
- Taping and bedding processes
- Rewinding, inspection, and quality-control stations
- Heavy-duty cable stranding and laying-up processes
- Continuous production environments requiring minimal downtime
The system excels in high-output facilities serving infrastructure megaprojects, renewable energy export cables, and utility networks across Asia, the Middle East, and global markets.
Why Choose RLB Gantry Type Equipment?
جودة موثوقة — Every unit features oversized structural components, premium bearings, and rigorous factory testing. Built to deliver decades of trouble-free service in continuous operation.
Customized Technical Solutions — We adapt traversing pitch, drive configuration, safety interlocks, control logic, and integration interfaces to your exact cable types, line speeds, and upstream equipment (extruders, stranders, armourers). Full layout drawings, cycle-time analysis, and ROI projections provided.
Long-Term Partnership Focus — Comprehensive spare-parts availability, remote diagnostics support, on-site commissioning, and operator training ensure maximum uptime. Our global service network — with strong experience in the Kingdom of Saudi Arabia and GCC region — stands behind every installation.
Proven Global Track Record — Installed in leading cable plants across Asia, the Middle East, and beyond, including demanding environments supporting Vision 2030 and major energy infrastructure projects.
Ready to Eliminate Bottlenecks in Your Cable Production Line?
Our engineering team will analyze your current line layout, cable range, throughput targets, and drum specifications, then propose the optimal gantry configuration — complete with 3D layout drawings, integration details, and projected productivity gains.
استفسر الآن — Let’s discuss your next project. Contact our cable machinery specialists today for detailed specifications, case studies, and a no-obligation technical proposal tailored to your production goals.
التعليمات
Q: What is the maximum drum diameter supported by your gantry type take-up machine?
A: Up to 5 000 mm with load capacity exceeding 55 tons — ideal for EHV cable production.
Q: Can the gantry system operate in double pay-off / double take-up mode?
A: Yes. Our design allows seamless non-stop cable transition, maximising uptime on continuous extrusion and armouring lines.
Q: What control system is standard?
A: Advanced MMI + PLC with speed/tension control modes, traversing pitch preset and full line synchronisation.
المراجعات
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