In the fast-evolving wire and cable industry, superior shielding, mechanical protection, and aesthetic finish are non-negotiable. The RLB High Speed Vertical Cable and Tube Braiding Machines (16-spindle and 24-spindle models) deliver exactly that — engineered for high-volume production of premium coaxial cables, Category 6/7 network cables, high-end audio cables, electronic wires, GPRS lines, and flexible tubing.
These vertical braiders combine advanced frequency-conversion drive technology with a user-friendly touch-screen PLC controller, offering stepless speed regulation, automatic tension control, timed quantitative lubrication, and full fault diagnostics — all in a compact, low-noise, energy-efficient package. Whether you’re braiding copper, aluminum-magnesium alloy, stainless steel, glass fiber, or polyester filaments, the RLB series ensures consistent, high-precision coverage at industry-leading speeds.
Why Choose RLB Vertical High-Speed Braiding Technology?
- نظام تحكم متقدم: Frequency inverter drive + programmable touch-screen controller for precise, repeatable braiding parameters.
- Automatic Tension & Lubrication: Real-time tension adjustment and timed oiling system extend spindle life and maintain perfect braid quality.
- Vertical Design Advantages: Smaller footprint, excellent wire path stability, reduced vibration, and easier operator access compared to horizontal braiders.
- Safety & Quiet Operation: Fully enclosed safety shield with noise reduction keeps operating sound ≤85 dB — ideal for modern clean-room or workshop environments.
- High Reliability: Robust construction, quick-change carriers, and comprehensive fault protection minimize downtime and scrap rates.
The result? Flawless, high-density braids with uniform pitch, superior coverage, and outstanding mechanical performance — critical for EMI shielding in data cables, signal integrity in coaxial lines, and durability in industrial tubing.
المواصفات الفنية
| المعلمة | 16-Spindle Model | 24-Spindle Model |
|---|
| Spindles | 16 (8 upper + 8 lower) | 24 (12 upper + 12 lower) |
| Braiding Method | 2 stacks × 2 | 2 stacks × 2 |
| Braiding Direction | Vertical | Vertical |
| Braiding Range | 4×φ0.08 mm ~ 9×φ0.20 mm | 4×φ0.08 mm ~ 9×φ0.20 mm |
| Braiding Materials | Al-Mg alloy, glass fiber, copper, stainless steel, polyester | Al-Mg alloy, glass fiber, copper, stainless steel, polyester |
| Braiding Pitch | 3.2 – 65 mm | 13.4 – 135 mm |
| Noise Level | ≤85 dB | ≤85 dB |
| Dimensions (L×W×H) | 1500 × 1300 × 2100 mm | 1700 × 1700 × 2500 mm |
| وزن | 950 kg | 1250 kg |
Custom configurations and carrier options available to match your exact cable or tube specifications.
Primary Applications in Cable Compound Production
- PVC Cable Compounds: Insulation and sheathing grades
- Low-Smoke Halogen-Free (LSZH / HFFR) Cable Materials: Flame-retardant and low-toxicity formulations
- 10–35 kV Chemically Cross-Linked PE (XLPE) Compounds
- Semi-Conductive Shielding Compounds
- Other high-filler or reactive cable-grade compounds
This reciprocating kneader pelletizer is the ideal upgrade for cable manufacturers seeking higher output, lower energy costs, superior compound quality, and rapid product changeovers.
مصمم لتحقيق الموثوقية والكفاءة وعائد استثمار طويل الأجل
صُنع بواسطة RLB (شركة جيانغسو للصناعة الموثوقة المحدودة) — a trusted مورد آلات الكابلات والأسلاك — every component of this Two Stage Reciprocating & Single Screw Pelletizing Line is built for 24/7 continuous operation with minimal maintenance. Compared to conventional single-screw or twin-screw systems, the RLB reciprocating design offers:
- Up to 25% energy savings
- Superior filler dispersion and homogeneity
- No thermal degradation of sensitive materials
- Significantly reduced scrap and faster grade changeovers
سواء كنت تنتج مركبات PVC القياسية أو مواد LSZH/XLPE الممتازة لكابلات الجهد العالي، فإن هذا خط إنتاج حبيبات مركب الكابلات delivers the performance, flexibility, and long-term reliability modern compound producers demand.
Ready to optimize your cable compound production with 25% energy savings?
استفسر الآن للحصول على عرض أسعار فني، أو تصميم مخصص، أو تخطيط، أو زيارة للمصنع، يقدم فريقنا الهندسي حلولاً متكاملة، ودعماً فنياً شاملاً، وتدريباً للمشغلين، وشراكة فنية مستمرة.
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