Case 1

Project:

Riyadh Factory – Aluminum Continuous Casting and Rolling (CCR) + CCV Line Client: Leading Power Cable Manufacturer in Riyadh, Saudi Arabia

Challenge: Client needed to upgrade aluminum rod production and XLPE cable vulcanization capacity while meeting SASO and IEC standards under high-volume desert conditions. RLBCable Solution: Supplied premium steel wire reinforcements and customized stranding machines integrated with the new Aluminum CCR line and Catenary Continuous Vulcanization (CCV) system, plus full technical support and process optimization.

Results:

  • Aluminum rod output increased by 28%
  • CCV line speed improved by 22% with stable cross-linking quality
  • Overall production efficiency rose 31%
  • Long-term annual supply contract signed in 2024

Case 2

Project: Jeddah Cable Factory – Extruder & Catenary Line Upgrade

Client: Major Overhead and Power Cable Producer in Jeddah, Saudi Arabia

Challenge: Required high-precision extrusion and catenary vulcanization for medium-voltage cables with strict dimensional tolerance and surface quality in coastal environment. RLBCable Solution: Delivered customized copper-clad steel conductors, high-strength steel wires for armoring, and supporting frame-type stranding equipment fully integrated with the new extruder and catenary line, including on-site commissioning and operator training.

Results:

  • Extrusion line speed increased by 25%
  • Cable dimensional tolerance controlled within ±0.05 mm
  • Scrap rate reduced by 18%
  • Repeat order for additional catenary line placed within 6 months

Case 3

Project: Egypt National Cable Project – Aluminum Continuous Casting and Rolling (CCR) Line

Client: Leading Cable Manufacturer & EPC Contractor in Egypt

Challenge: Needed cost-effective, high-conductivity aluminum rod production line capable of handling large-scale power cable projects under variable Nile Valley and desert conditions.

RLBCable Solution: Provided specialized steel wire feedstock, copper-clad steel for shielding, and integrated stranding machines to support the full Aluminum CCR line, along with detailed technical consultation and after-sales service.

Results:

  • Rod production capacity reached 99.8% qualification rate
  • Overall project cost reduced by 15% compared to previous suppliers
  • Cable performance exceeded Egyptian national standards
  • Expanded cooperation to full material supply chain partnership

Case 4

Project: Bahrain Cable Factory – Frame Stranding Equipment Installation Client: Prominent Industrial Cable Manufacturer in Bahrain

Challenge: Required high-speed, precise frame strander (cage strander) for large-diameter power and control cables with zero downtime and excellent tension control.

RLBCable Solution: Supplied advanced frame-type stranding machines (RLB series) together with high-tensile steel wires and copper-clad steel conductors, complete with installation, commissioning, and operator training.

Results:

  • Stranding speed increased from 120 km/day to 210 km/day
  • Machine uptime achieved 99.3%
  • Labor cost reduced by 37% through automation
  • Long-term framework agreement established for ongoing equipment and material supply

Why Partner with RLBCable – Trusted in Saudi Arabia, Egypt & Bahrain

  • ISO-certified manufacturing with consistent quality assurance
  • 20+ years of technical expertise in cable materials and equipment
  • Tailor-made solutions for Middle East and North Africa industrial environments
  • Fast response, on-site support, and dedicated after-sales service
  • Proven long-term strategic cooperation with regional cable factories

Ready to Create Your Own Success Story?

Whether your project involves Aluminum CCR lines, CCV systems, extruders, catenary lines, frame stranders, or complete cable production solutions in Riyadh, Jeddah, Egypt, Bahrain or elsewhere, RLBCable is ready to deliver reliable quality and customized service that drives your success.

استفسر الآن – Get your customized quotation within 24 hours.