In aluminum wire and overhead conductor manufacturing, the rod breakdown stage is one of the most critical processes for achieving tight dimensional tolerances, excellent surface finish, and high production efficiency. Our Aluminum Rod Breakdown Machine with Individual Motors is engineered to deliver exactly that — converting 9.5 mm aluminum or aluminum alloy rods into high-quality finished wires ranging from 1.6 mm to 4.5 mm in a single continuous drawing pass.
Unlike traditional gear-driven machines, this series features an independent servo motor drive for each drawing capstan. This design provides precise compression ratio control, greater flexibility across different aluminum grades (including high-strength 6xxx series alloys), easier and faster die changes, and significantly improved wire quality and production stability.
Designed for reliable 24/7 operation in the demanding conditions of Saudi Arabia and the GCC, this machine supports manufacturers in meeting the growing demand for high-quality aluminum conductors driven by power grid expansion and Vision 2030 infrastructure projects.
Technological Process
Φ9.5 mm aluminum rod (or aluminum alloy rod) → Straightening → Multi-pass drawing with individual servo motor-driven capstans → Tension control system → Optional integrated online annealing → Lubrication and cooling → Automatic take-up (single/dual bobbin or vertical pay-off) → Finished high-quality aluminum or alloy wire (Φ1.6–4.5 mm).
O straight-line capstan arrangement combined with independent motor drive ensures smooth material flow, synchronized speeds, and minimal vibration. This results in superior surface finish, tight tolerances (typically ±0.02 mm), and excellent mechanical properties in the final wire.
Core Technical Advantages
- Individual Servo Motor Drive per Capstan Each drawing ring is powered by its own servo motor. This allows precise, independent adjustment of compression ratios for different aluminum grades, easy and fast die matching, and stable production even when processing 6xxx series high-strength alloys. It also significantly reduces noise and mechanical stress compared to traditional gear-drive systems.
- Straight-Line Capstan Arrangement Ensures smooth wire path, excellent synchronization between mechanical and electrical systems, and minimal vibration — delivering superior surface quality and consistent dimensional accuracy.
- Single or Double-Rod Capability Dual-rod models (e.g., LWHD-450/11(2)) can process two rods simultaneously, effectively doubling output while maintaining a compact footprint — ideal for high-volume production of identical specifications.
- High Drawing Speed & Energy Efficiency Mechanical speeds up to 30 m/s with frequency-controlled AC servo motors deliver high productivity and lower energy consumption per ton compared to conventional single-motor systems.
- Intelligent MMI + PLC Control Full-line synchronization with real-time monitoring of speed, tension, current, and temperature. Touch-screen interface allows easy parameter adjustment, recipe storage, and fast operation.
- Flexible Configuration & Turnkey Solutions Available in shunt-drive or in-line gear-drive versions. Optional online annealing unit, threading machine, heat exchanger, steam generator, and advanced filtration systems provide complete customized solutions.
These features result in higher throughput, lower scrap rates, reduced energy costs, and consistently high wire quality.
Teknik Özellikler
| Drive Mode | Model | Inlet Dia. | Wires | Outlet Dia. (mm) | Max. Speed (m/s) | Drawing Passes | Capstan Dia. (mm) | Installed Capacity (kVA) | Overall Dimension (m) |
|---|
| Shunt Drive (LWHD) | LWHD-450/9 | Φ9.5 mm | 1 | Φ2.5–4.5 | 25 | 9 | Φ450 | 300 | 22×6×5 |
| Shunt Drive (LWHD) | LWHD-450/11 | Φ9.5 mm | 1 | Φ2.0–4.5 | 30 | 11 | Φ450 | 350 | 24×6×5 |
| Shunt Drive (LWHD) | LWHD-450/13 | Φ9.5 mm | 1 | Φ1.6–4.5 | 30 | 13 | Φ450 | 400 | 26×6×5 |
| Shunt Drive (LWHD) | LWHD-450/11(2) | 2×Φ9.5 mm | 2 | 2×Φ2.0–4.5 | 30 | 11 | Φ450 | 600 | 24×10×5 |
| In-Line Gear Drive | LWHD-450/9 | Φ9.5 mm | 1 | Φ2.5–4.5 | 25 | 9 | Φ450 | 300 | 22×6×5 |
| In-Line Gear Drive | LWHD-450/11 | Φ9.5 mm | 1 | Φ2.0–4.5 | 30 | 11 | Φ450 | 350 | 24×6×5 |
| In-Line Gear Drive | LWHD-450/13 | Φ9.5 mm | 1 | Φ1.6–4.5 | 30 | 13 | Φ450 | 400 | 26×6×5 |
| In-Line Gear Drive | LWHD-450/11(2) | 2×Φ9.5 mm | 2 | 2×Φ2.0–4.5 | 30 | 11 | Φ450 | 600 | 24×10×5 |
Take-up forms (optional): 630/800 mm single/dual bobbin, vertical pay-off, or custom combinations.
Ana Parçalar ve Sistem Entegrasyonu
- Independent servo motor drive system for each capstan
- High-precision tungsten carbide drawing cones and capstans (Ø450 mm)
- Straight-line drawing path with advanced tension control
- Intelligent MMI + PLC control system with touch-screen interface
- Lubrication and cooling system with optional high-efficiency filtration
- Optional integrated online annealing unit
- Complete turnkey accessories (threading machine, cold welder, heat exchanger, steam generator)
Başlıca Uygulamalar
- High-speed production of electrical aluminum wires (Φ1.6–4.5 mm)
- Aluminum alloy wire drawing, including 6xxx series with optional online annealing
- Precursor wire for overhead conductors (AAC, AAAC, ACSR)
- Round and shaped aluminum conductors for power cables and building wire
- Integration with multi-wire drawing, bunching, or extrusion lines
This machine is particularly well-suited for complete aluminum conductor production plants in Saudi Arabia and the GCC.
Detaylı SSS – Müşterilerinizin Gerçek Sorularını Yanıtlamak
Q1: What is the main advantage of individual motor drive?
A: Each capstan is independently powered by a servo motor, allowing precise compression ratio adjustment for different aluminum grades and easy die matching — resulting in stable product quality, lower noise, and higher flexibility than single-motor or gear-drive systems.
Q2: Can this machine produce both pure aluminum and alloy rods?
A: Yes. Individual motor drive models are ideal for 1xxx, 6xxx, and 8xxx series; gear-drive models suit 1xxx and 8xxx series electrical aluminum rods.
Q3: What is the maximum drawing speed and output?
A: Up to 30 m/s with 11–13 passes. Double-rod models effectively double productivity while maintaining the same compact footprint.
Q4: Is online annealing available?
A: Yes. The machine can be equipped with an integrated annealer for soft aluminum alloy wire production in one continuous line.
Q5: What take-up options are available?
A: Single or dual bobbin (630/800 mm), vertical pay-off, or custom combinations to match your downstream processes.
Q6: What is the typical energy consumption and payback period?
A: Frequency-controlled motors deliver low energy use per ton. Most GCC clients achieve full ROI within 12–18 months through higher output and reduced scrap.
Q7: Do you provide installation, training, and support in Saudi Arabia?
A: Yes. Full turnkey installation, commissioning, operator training (Arabic/English), 24/7 remote diagnostics, and local spare parts stock in the Eastern Province.
Why Choose Our Aluminum Rod Breakdown Machine with Individual Motors?
- Superior Flexibility & Quality: Individual motor drive provides precise control and excellent results across pure aluminum and high-strength alloy grades.
- High Productivity: Speeds up to 30 m/s with single or double-rod configurations.
- Energy Efficient & Reliable: Lower energy consumption and reduced mechanical stress for long-term operation.
- Full Local Support: Turnkey installation, operator training (Arabic/English), 24/7 remote diagnostics, and spare parts stock in the Eastern Province of Saudi Arabia.
- Vision 2030 Aligned: Supports local manufacturing and quality requirements for aluminum conductors in power infrastructure projects.
Şimdi bilgi isteyin
Teknik ekibimizle bugün iletişime geçin. 48 saat Detaylı bir yapılandırma önerisi, yatırım getirisi hesaplaması, yerleşim planı çizimleri ve benzer Körfez İşbirliği Konseyi (GCC) projelerinden referans örnekler sunacağız.
Ready to upgrade your aluminum wire production efficiency?
Şimdi bilgi isteyin — Let us deliver the high-speed Aluminum Rod Breakdown Machine with Individual Motors that powers your conductor manufacturing success in Saudi Arabia and the GCC.
Aluminum Rod Breakdown Machine With Individual Motors
High-performance Aluminum Rod Breakdown Machine with Individual Motors. Converts Φ9.5 mm aluminum and aluminum alloy rods into Φ1.6–4.5 mm wire at speeds up to 30 m/s. Individual servo motor drive per capstan delivers superior flexibility, precision, and quality for 1xxx, 6xxx, and 8xxx series alloys.
Ürün SKU: LWHD-450/11(2) / LWHD-450/13
Ürün markası: Güvenilir Makineler
Ürün para birimi: Amerikan Doları
Ürün Fiyatı: Fiyat teklifi için iletişime geçin.
Ürün stokta: Stokta var
Editörün değerlendirmesi: 4.88 
Değerlendirmeler
Henüz değerlendirme yapılmadı.