Central Cable Stranding Machine & Armouring Line

In high-volume cable manufacturing, especially for overhead conductors and armored power cables, achieving excellent compaction, consistent lay length, and high productivity is essential. Traditional planetary or cage stranders often face limitations in speed, floor space, and continuous operation.

O RLB Merkezi Kablo Çekme Makinesi (also known as Concentric Strander) solves these challenges with its advanced concentric design. By aligning the central payoff and rotating cage on the same axis, combined with internal bobbins and a dual bobbin & flying wing system, this machine delivers significantly higher rotational speeds, better conductor compaction, reduced labor, and true continuous production capability.

This makes it particularly suitable for manufacturers in Saudi Arabia and the GCC producing AAC, AAAC, ACSR conductors, copper flexible conductors, and armored cables to support the region’s growing power infrastructure and Vision 2030 projects.

Gelişmiş Tasarım ve Operasyonel Avantajlar

Eşmerkezli Yüksek Hızlı Mimari The central payoff and cage rotation share the same axis, enabling ultra-high rotational speeds of up to 550 rpm. This results in faster stranding, superior compaction, and excellent conductor quality with consistent lay length.

Dahili Bobin Düzeni Bobbins are positioned inside the cage, eliminating the need to stop production for loading or unloading. This dramatically reduces labor, minimizes downtime, and saves valuable factory floor space.

Dual Bobbin & Dual Flying Wing System Each wire position uses two bobbins and two flying wings. This innovative design allows simultaneous stranding and rewinding, or alternate operation, enabling truly continuous high-output production runs without interruption.

Excellent Compaction for Round & Sector Conductors The precision die holder supports high-quality compaction of both round and sector-shaped conductors, meeting the strict requirements of overhead line and power cable applications.

Versatile Material Compatibility Suitable for copper wires (1.5–5.0 mm), aluminum wires (1.8–5.0 mm), and aluminum alloy wires (1.5–5.0 mm), with bobbin loading capacity up to 1200 kg. This versatility makes it ideal for a wide range of conductor types.

Lower Operating Costs The concentric design generally consumes less energy and requires less maintenance compared to traditional planetary stranders, while delivering higher throughput.

Teknik Özellikler

Özel üretim ihtiyaçlarına uygun olarak özelleştirilmiş konfigürasyonlar ve daha yüksek kapasiteli modeller mevcuttur.

Ana Parçalar ve Sistem Entegrasyonu

• Central payoff with concentric rotating cage and internal bobbins
• Dual bobbins and dual flying wings per wire position
• Precision compaction die holder (round and sector)
• Sayaç ve çift tekerlekli vinç
• Akıllı elektrik kontrol sistemi
• Compatible take-up (1600 / 2240 / 3000 mm bobbins or coiler)

The machine integrates seamlessly with upstream pay-off and downstream traction/take-up systems.

Başlıca Uygulamalar

• Yuvarlak veya sektör şekilli bakır ve alüminyum iletkenlerin sıkıştırılması
• Havai iletkenlerin imalatı (AAC, AAAC, ACSR)
• Bakır esnek iletkenlerin bükülmesi
• Kablo ekranlaması ve bakır bant koruması
• Çelik tel ve alüminyum tel zırhlama
• Özdeş özelliklere sahip, yüksek hacimli, saplanmış ürünlerin üretimi

RLB Merkezi Halat Çekme Makinesi, halat açma, çekme ve sarma sistemleriyle sorunsuz bir şekilde entegre olur ve bu da onu mevcut halat çekme ve zırhlama hatlarına ideal bir yükseltme veya ekleme haline getirir.

Why Choose Our Central Stranding Machine?

• Higher Speed & Better Compaction: Up to 550 rpm with excellent conductor density and uniform lay length.
• True Continuous Production: Dual bobbin and flying wing system minimizes downtime.
• Space & Labor Savings: Internal bobbin design eliminates frequent loading/unloading.
• Versatile & Cost-Effective: Suitable for copper, aluminum, and alloy wires with lower energy and maintenance costs.
• Strong Local Support: Full turnkey installation, operator training, and long-term technical support with spare parts availability in Saudi Arabia.

Frequently Asked Questions (FAQ)

Q1: What is the main advantage of a Central Stranding Machine compared to planetary stranders?

The concentric design with internal bobbins allows much higher rotational speeds, better compaction, continuous production capability, and significantly reduced floor space and labor requirements.

Q2: Can this machine produce both round and sector-shaped conductors?

Yes. The precision die holder supports excellent compaction for both round and sector-shaped conductors.

S3: Kesintisiz üretim desteği sağlıyor mu?

Yes. The dual bobbin and dual flying wing system enables simultaneous stranding and rewinding or alternate operation for uninterrupted high-output runs.

Q4: What materials and wire sizes can it handle?

It is suitable for copper (1.5–5.0 mm), aluminum (1.8–5.0 mm), and aluminum alloy wires, with bobbin loading up to 1200 kg.

Q5: What is the maximum production speed?

Maximum rotational speed is 550 rpm, with line speeds up to 120 m/min.

Q6: Do you provide installation and support in Saudi Arabia?

Yes. We offer full turnkey installation, commissioning, operator training, and ongoing technical support with local spare parts availability.

Şimdi bilgi isteyin

Teknik ekibimizle bugün iletişime geçin. 48 saat Detaylı bir yapılandırma önerisi, yatırım getirisi hesaplaması, yerleşim planı çizimleri ve benzer Körfez İşbirliği Konseyi (GCC) projelerinden referans örnekler sunacağız.

Kablo büküm verimliliğinizi yükseltmeye hazır mısınız?

Şimdi bilgi isteyin — Suudi Arabistan ve Körfez İşbirliği Konseyi ülkelerinde iletken üretimindeki başarınızı destekleyen yüksek hızlı Merkezi Bükme Makinesini size teslim edelim.