Four de vieillissement en alliage d'aluminium

Le four de vieillissement pour alliages d'aluminium RLB garantit une uniformité de température précise à ±5 °C à 450 °C pour les bobines 40/72. Solution idéale de durcissement structural sur chariot pour les composants en aluminium destinés aux secteurs de l'automobile, de l'aérospatiale et de la construction : économe en énergie et entièrement personnalisable.

Demande d'informations
Description

In today’s demanding aluminum processing industry, consistent mechanical performance — including higher tensile strength, improved hardness, enhanced yield strength, and superior dimensional stability — is essential for high-performance components. As a trusted B2B industrial machinery supplier with decades of expertise in heat-treatment solutions for wire, cable, and alloy production, RLB presents its Four de vieillissement en alliage d'aluminium (also known as an Aluminum Aging Oven or Precipitation Hardening Furnace). This high-efficiency, energy-saving trolley-type furnace is specifically engineered for artificial aging heat treatment of a broad range of aluminum alloys, including castings, die-cast parts, automotive hubs, extruded profiles, wire rods, panels, grid plates, and pistons.

Four de vieillissement en alliage d'aluminium

Operating at a rated temperature of 450°C with exceptional temperature uniformity of ±5°C across the working zone, the RLB Four de vieillissement en alliage d'aluminium accelerates the controlled precipitation of strengthening phases within the alloy microstructure. This process transforms standard aluminum into high-strength material that meets the stringent requirements of automotive, aerospace, construction, and electrical applications — fully compliant with international standards such as AMS 2750 for pyrometric performance and temperature uniformity surveys.

Advanced Design & Core Engineering Features Delivering Unmatched Performance

Le RLB Trolley Type Aluminum Aging Furnace integrates robust industrial-grade components and intelligent thermal management for repeatable, energy-efficient results:

  • Heavy-Duty Furnace Body & Superior Insulation System: Thick high-performance insulation minimizes heat loss, keeps outer shell temperature ≤ indoor +25°C, and significantly reduces overall energy consumption during long aging cycles.
  • Rail-Mounted Trolley & Traction Mechanism: Smooth, heavy-load trolley design enables fast, labor-saving loading and unloading of bobbins, racks, or large workpieces — ideal for batch processing of wire rods and extruded profiles.
  • Secure Furnace Door & Press Sealing Device: Ensures airtight operation with zero heat leakage, maintaining precise internal conditions throughout the entire cycle.
  • Evenly Distributed Electric Heating Elements: Rapid, controlled temperature rise with multi-zone configuration (3 or 5 zones) for uniform heat distribution.
  • Innovative Hot Air Circulation System: High-volume blower and flow-guiding technology creates powerful, uniform airflow, eliminating hot/cold spots and guaranteeing ±5°C uniformity in the working area — critical for consistent precipitation hardening and compliance with AMS 2750 Class 2 or better.
  • Multi-Zone PID Auto-Control System: High-precision PID controllers with real-time monitoring deliver adjustable heating rates (0–100°C/h with load), empty-chamber heat-up in ≤2 hours, and fully repeatable results that satisfy aerospace and automotive quality standards.

This trolley-type configuration supports both small-batch and high-volume production while maintaining operator-friendly, low-maintenance operation.

Key Features & Technical Specifications

The RLB furnace stands out for its novel hot-air circulation, excellent temperature uniformity (±5°C in the working area), and user-friendly operation. Heating rates are fully adjustable (0–100°C/h with load), and empty-chamber heat-up occurs in ≤2 hours — maximizing throughput and energy efficiency.

Paramètre40 Bobbins Model72 Bobbins Model
Rated Power300 kW425 kW
Rated Voltage380V, 3 Phase, 50 Hz380V, 3 Phase, 50 Hz
Rated Temperature450°C450°C
Temperature Control Zones3 Zones5 Zones
Chamber Dimensions (L×W×H)5000 × 2500 × 1800 mm7800 × 2780 × 1900 mm
Heating-Up Time (No Load)≤ 2 hours≤ 2 hours
Heating Rate (With Load)0–100°C/h (adjustable)0–100°C/h (adjustable)
Temperature Uniformity±5°C (working area)±5°C (working area)
Outer Shell Temperature≤ Indoor +25°C≤ Indoor +25°C
Aging Capacity40 bobbins72 bobbins

Custom chamber sizes and configurations available upon request.

Applications principales

This energy-saving aluminum aging furnace is the preferred solution for:

  • Aluminum alloy castings and die-cast components
  • Automotive wheels (hubs) and suspension parts
  • Extruded aluminum profiles, wire rods, and panels
  • Architectural grid plates and structural sections
  • Pistons and other precision-engineered aluminum components

By delivering precise artificial aging, the furnace ensures peak mechanical properties while minimizing distortion and internal stresses — critical for safety-critical and high-performance parts.

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