In critical grounding and earthing applications where safety, conductivity, and long-term durability are paramount, the Y/G Insulated Copper Clad Steel Strand Conductor (also known as yellow-green PVC insulated CCS stranded grounding wire) stands out as a high-performance, cost-effective solution. This advanced composite conductor combines the superior electrical conductivity and corrosion resistance of copper with the high tensile strength and rigidity of a steel core, all protected by a durable yellow-green PVC insulation layer for easy identification and enhanced mechanical protection.
Widely trusted in lightning protection systems, railway electrification, petrochemical plants, and power distribution networks, this Y/G insulated CCS strand conductor delivers reliable performance in demanding environments while significantly reducing material costs compared to pure copper grounding conductors.
Applications principales
Le RLB Y/G Insulated Copper Clad Steel Strand Conductor is specifically designed for high-reliability grounding and earthing systems:
- Lightning protection grounding for HF coaxial cables, communication towers, broadcast systems, and renewable energy installations
- Earthing systems in electrical railways, light metro, high-speed rail, and metro infrastructure
- Electrostatic grounding and safety earthing in petrochemical plants and heavy industrial facilities
- Ground lines for power transmission, distribution networks, and substations
- Safety grounding in data centers, smart buildings, and critical infrastructure
Its outstanding combination of high tensile strength, stable conductivity (30–40% IACS), and superior corrosion resistance makes it ideal for both above-ground and buried installations exposed to vibration, mechanical stress, soil acidity, and extreme weather.
Product Structure & Construction
Manufactured through a precise, multi-step process using RLB’s advanced cable production technology:
- Stranded Copper Clad Steel Core: Multiple high-quality CCS wires are concentrically stranded on precision machine à câbler les fils et machine à agglomérer equipment to form a flexible yet high-strength conductor.
- Yellow-Green PVC Insulation: A uniform layer of high-grade PVC compound is extruded over the stranded core, delivering excellent electrical insulation, UV resistance, chemical resistance, and immediate Y/G color coding per international safety standards.
- Metallurgical Bonding: The copper cladding is permanently bonded to the steel core, preventing delamination under mechanical or thermal stress.
This sophisticated construction achieves the ideal balance of electrical performance, mechanical robustness, and long-term reliability.
Standards & Quality Compliance
All RLB Y/G Insulated Copper Clad Steel Strand Conductors are produced in strict accordance with:
- GB2951-1997 (Test methods for PVC insulated cables and wires)
- GB5023-1997 / GB/T 5023-2008 (Polyvinyl chloride insulated cables up to 450/750 V)
- Equivalent international standards including IEC 60227 and ASTM B227/B228 for copper-clad steel conductors
Technical Specifications & Parameters
The following table lists detailed electrical and physical properties for standard sizes (custom sectional areas and stranding configurations available upon request):
| Conductor Nominal Sectional Area (mm²) | Conductor No. / Dia. (mm) | Conductor Area (mm²) | Conductor Max. D.C. Resistance (Ω/km) | Conductor Mass (kg/km) | PVC Thickness (mm) | Cable Approx. Weight (kg/km) |
|---|
| 300 | 19/4.62 (19/AWG5) | 318.51 | 0.1399 | 2661 | 2.4 | 2920.21 |
| 240 | 19/4.115 (19/AWG6) | 252.69 | 0.1764 | 2111 | 2.2 | 2335.36 |
| 185 | 19/3.665 (19/AWG7) | 200.45 | 0.2224 | 1675 | 2.0 | 1869.5 |
| 150 | 19/3.264 (19/AWG8) | 158.97 | 0.2810 | 1325 | 1.8 | 1466 |
| 120 | 19/2.906 (19/AWG9) | 126.06 | 0.3540 | 1052 | 1.6 | 1205 |
| 95 | 7/4.115 (7/AWG6) | 93.16 | 0.4771 | 774.8 | 1.6 | 870.84 |
| 70 | 7/3.665 (7/AWG7) | 73.92 | 0.6010 | 614.46 | 1.4 | 689.94 |
| 50 | 7/3.264 (7/AWG8) | 58.57 | 0.7580 | 487.46 | 1.4 | 555.22 |
| 35 | 7/2.588 (7/AWG10) | 36.83 | 1.2060 | 306.5 | 1.2 | 354 |
| 25 | 3/3.264 (3/AWG8) | 25.10 | 1.7660 | 208.34 | 1.2 | 252.84 |
| 16 | 7/1.73 | 16.45 | 2.6990 | 136.94 | 1.0 | 163.5 |
Key Engineering Advantages & Benefits
- Excellent Conductivity with Superior Strength: Copper cladding ensures low DC resistance while the steel core provides high tensile strength and vibration resistance—ideal for dynamic railway and tower applications.
- Outstanding Corrosion & Environmental Protection: Thick yellow-green PVC insulation plus copper cladding delivers long-term resistance to moisture, chemicals, UV, and abrasion.
- Easy Identification & Safe Installation: Standard Y/G color coding meets global safety standards for grounding conductors.
- Significant Cost Savings: Up to 40% lower material cost versus pure copper while maintaining or exceeding required electrical and mechanical performance.
- Anti-Theft & Long Service Life: Low scrap value and robust construction ensure decades of reliable service in harsh outdoor and industrial environments.
As a long-established supplier of complete wire and cable machinery solutions, RLB leverages proven machine à tréfiler, machine à câbler les fils, et machine à agglomérer technology to guarantee consistent quality and performance in every meter of this grounding conductor.
Why Choose RLB Y/G Insulated Copper Clad Steel Strand Conductor?
As a trusted, technology-driven supplier with over 20 years of experience in the cable industry, RLB is committed to reliable quality, customized service, long-term cooperation, and proven technical solutions. We understand that every grounding component must deliver absolute safety and durability in the most demanding environments. Our Y/G Insulated Copper Clad Steel Strand Conductor not only meets but exceeds industry expectations—while integrating seamlessly with complete cable production lines that include machine à câbler les fils, machine à agglomérer, et machine à tréfiler systems.
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Y/G Insulated Copper Clad Steel Strand Conductor – Reliable Cable
Y/G Insulated Copper Clad Steel Strand Conductor combines high tensile strength, excellent conductivity, and durable yellow-green PVC insulation for reliable grounding in lightning protection, railways, substations, and industrial facilities. Cost-effective alternative to pure copper.
SKU du produit: Y/G Insulated Copper Clad Steel Strand Conductor
Marque de produit: Machines RLB
Devise: USD
Prix du produit: Contactez-nous pour un devis
Produit en stock: En stock
Note de l’éditeur/éditrice : 4.8
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