In high-purity copper rod production, the continuous casting and rolling (CCR) process is the benchmark for achieving bright, low-oxygen copper rod that meets international standards. The RLB Electrolytic Copper Continuous Casting and Rolling Line utilizes advanced fire refining technology to produce premium Φ8 mm bright low-oxygen copper rod directly from electrolytic copper cathodes in a single, highly efficient continuous operation.
Designed for capacities of 12 t/h, 18 t/h, and 25 t/h, this fully integrated line delivers exceptional rod quality, high productivity, and low energy consumption, making it the preferred choice for modern copper wire and cable manufacturers worldwide.
Brief Technological Process
Cathode Copper Route (Electrolytic Copper): Electrolytic copper cathodes → Melting furnace → Holding furnace → Launder → Five-wheel continuous casting machine → Rolling shear → Straightening & trimming machine → High-precision two-roller continuous rolling mill → Lubrication & cooling deoxidization system → Coiler → Finished bright low-oxygen copper rod.
The entire line features four-side cooling crystallization wheel technology for dense, defect-free ingots and intelligent IPC + HMI + PLC synchronization for full-line automation.
Core Technical Advantages & Operational Benefits
Our Electrolytic Copper CCR Line stands out with measurable performance:
- Four-Side Cooling Crystallization Wheel: Ensures uniform ingot density, superior internal structure, and minimal defects – critical for high-conductivity rod.
- High-Precision 2-Roller Rolling Mill: Oil-emulsion separation design reduces maintenance costs, extends roller life, and delivers excellent surface finish.
- Flexible Rolling Configurations: Available in 2-roller, 3-roller, or 2+3 roller combinations to match your exact capacity needs.
- Intelligent Control System: IPC + HMI + PLC with real-time monitoring, automatic synchronization, and secure data storage – intuitive operation even in high-temperature GCC environments.
- Optional Online Compact Coiler: Produces high-quality, compact coils ready for downstream drawing and stranding.
These features guarantee bright, low-oxygen copper rod with consistent diameter, outstanding conductivity, and mechanical properties that fully comply with international standards.
Technical Specifications
| Type | Cu Rod Diameter (mm) | Rolling Pass | Capacity (t/h) | Rolling Mode | Melting Furnace Output (t) | Holding Furnace Capacity (t) | Furnace Energy |
|---|
| 12T | 8 | 12 | 12–15 | 2-roller | 16 | 10 | Natural Gas |
| 18T | 8 | 12 | 18 | 2-roller | 20 | 10 | Natural Gas |
| 25T | 8 | 13 | 20–25 | 2-roller | 28 | 15 | Natural Gas |
Custom configurations and higher-capacity lines available upon request.
Primary Applications
- Production of bright low-oxygen copper rod for power cables, building wire, magnet wire, and communication cables
- High-conductivity copper rod for electrical conductors and overhead lines
- Precursor material for further fine wire drawing and multi-wire bunching processes
- Integration with downstream annealing, drawing, and stranding lines for complete copper wire production
The Reliable Electrolytic Copper Continuous Casting and Rolling Line can be seamlessly combined with scrap copper melting furnaces and refining systems to create a full secondary copper rod production plant.
Main Parts & Complete Integration
- Melting furnace + Holding furnace
- Five-wheel continuous casting machine with four-side cooling wheel
- Rolling shear + Straightening & trimming machine
- High-precision two-roller (or 2+3) continuous rolling mill
- Lubrication system + Cooling & deoxidization system
- Online compact coiler + Full electrical & PLC control system
Purpose: One-step continuous operation from electrolytic copper cathodes to finished high-purity copper rod, maximizing efficiency and minimizing costs.
Primary Applications in Cable Industry
- Power cables, building wires, magnet wires, and communication cables
- High-conductivity electrical conductors and overhead lines
- Precursor material for fine wire drawing and multi-wire bunching
- Seamless integration with downstream annealing, drawing, and stranding lines
Why Choose Our Electrolytic Copper CCR Line?
- Reliable Quality: Every line undergoes full-load testing; 100% compliance with conductivity, oxygen content, and dimensional standards.
- Customized Service: Tailored to your factory layout, raw material supply, and capacity requirements in Saudi Arabia & GCC.
- Long-term Partnership: Full installation, commissioning, operator training, spare parts, remote diagnostics, and annual maintenance contracts.
- Proven in Middle East: Already supporting multiple cable manufacturers with stable, energy-efficient operation.
Inquiry Now
Contact our technical team today. Within 48 hours we will provide a detailed configuration proposal, ROI calculation, layout drawings, and reference cases from similar GCC projects.
Ready to upgrade your high-purity copper rod production?
Inquiry Now – Let us deliver the reliable, customized Electrolytic Copper Continuous Casting and Rolling Line that powers your cable manufacturing success in Saudi Arabia and the GCC.
Electrolytic Copper Continuous Casting and Rolling Line
High-efficiency Electrolytic Copper Continuous Casting and Rolling Line for 12-25 t/h production of Φ8mm bright low-oxygen copper rod. Ideal for power cables, building wire and magnet wire manufacturers in Saudi Arabia & GCC.
Product SKU: CCR-ELECTRO-8MM
Product Brand: Reliable Machinery
Product Currency: USD
Product Price: Contact for Quote
Product In-Stock: InStock
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