Tilting Units & Coil Lifter are specialized heavy-duty auxiliary equipment designed for efficient handling of large cable reels in wire and cable manufacturing plants. These robust systems are engineered to safely tilt, lift, load, unload, and transfer heavy cable spools between production lines, workshops, and storage areas, significantly improving operational efficiency and workplace safety.
Main Applications
Tilting Units and Coil Lifters are essential in modern cable production facilities for:
- Tilting heavy cable reels from horizontal to vertical (or vice versa) for loading onto payoff and take-up stands.
- Safe loading and unloading of reels onto stranding machines, extruders, and other production equipment.
- Efficient transfer of full or empty reels between workshops, storage yards, and shipping areas.
- Handling of steel, wooden, or plastic cable reels used in power cable, communication cable, optical fiber cable, and specialty wire production.
Their rugged construction makes them ideal for high-volume manufacturing environments handling reels weighing several tons.
Key Features and Advantages
- Customization Available: Fully tailored to customer specifications, including reel flange dimensions and lifting capacity requirements.
- High Safety & Efficiency: Reduces manual handling risks, minimizes downtime, and streamlines material flow in cable production lines.
- Robust Construction: Built with pressed steel flanges that comply with international and national standards.
- Versatile Operation: Suitable for both static tilting units and mobile coil lifters, compatible with overhead cranes or forklift integration.
Standards and Compliance
Pressed steel flanges are manufactured according to:
- Customer specifications, or
- GB4004-83
- JB/T8997.4-1999
- DIN46395 / DIN46397
These standards ensure dimensional accuracy, mechanical strength, and interchangeability with standard cable reels used globally in the wire and cable industry.
| Parameter | Tilting Units | Coil Lifters | Test Condition / Standard |
|---|
| Load Capacity | Up to 10 tons | Up to 15 tons | Heavy-duty industrial use |
| Tilting Angle | 0°–90° (horizontal to vertical) | N/A | Safe reel positioning |
| Reel Flange Diameter Range | Custom (standard 500–3000 mm) | Custom (standard 500–3000 mm) | Matches customer reels |
| Material | Pressed steel flanges + heavy-duty frame | Reinforced lifting arms | GB4004-83, DIN46395 |
| Operation | Hydraulic / Mechanical | Crane or forklift compatible | High safety & efficiency |
| Standards | GB4004-83, JB/T8997.4-1999, DIN46395/97 | Same | International compliance |
(Fully customizable to customer reel dimensions and workshop requirements.)
Typical Structure
Tilting Units typically feature a heavy-duty frame with hydraulic or mechanical tilting mechanisms, while Coil Lifters include reinforced lifting arms, safety locks, and rotating or fixed cradles designed to securely grip reel bores or flanges
Tilting Units & Coil Lifter for Cable Reels provide a reliable, customizable solution that enhances productivity and safety in wire and cable manufacturing. Whether for new production lines or facility upgrades, these auxiliary machines deliver long-term performance and operational efficiency.
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