In today’s high-volume fine wire production, manufacturers demand maximum output, consistent quality, and minimal floor space. The RLB Multi Wire Drawing Continuous Annealing Machine (RDB series) is a state-of-the-art multi-head production line that simultaneously draws 8–24 copper wires from Ø1.8 mm (or Ø2.6 mm on RDB120) down to ultra-fine sizes between Ø0.14 mm and Ø0.50 mm while performing online annealing in a single, continuous pass.
Designed for high-speed, high-efficiency operation, this multi-head wire drawing line solves critical challenges of space, labor, and productivity, making it the ideal solution for manufacturers of electronic wires, magnet wires, automotive harnesses, and specialty fine conductors.
Kısa Teknolojik Süreç
Multi-Wire Simultaneous Drawing + Online Annealing Incoming copper wires (Ø1.8 mm max) → Multi-head drawing section (8/16/24 wires) with ceramic drawing wheels → Precision tension control → Integrated continuous annealing unit (digital voltage control, 3–4 stage) → Cooling & drying → Automatic take-up on shared bobbins or individual spools.
The advanced PLC + MMI system ensures full synchronization, real-time monitoring, and automatic adjustment of annealing voltage according to drawing speed.
Core Technical Advantages & Performance Excellence
Engineered for high-volume fine wire production in Saudi Arabia and GCC cable plants, the RDB Series offers measurable advantages:
- Multi-Head Simultaneous Processing: 8–24 wires drawn and annealed at the same time, significantly boosting productivity while saving electricity, lubricant, labor, and workshop space compared to single-wire lines.
- Integrated Continuous Annealing: Digital-controlled annealing (full automatic tracking of drawing speed) produces soft, bright wires with excellent elongation (25–33%) and uniform properties — no separate annealing required.
- Premium Ceramic Drawing Wheels: Single or double-layer ceramic cones provide exceptional wear resistance, long service life, and easy replacement.
- Yüksek Hızlı Çalışma: Maximum mechanical speed up to 1800 m/min with fast die change system and pneumatic bobbin handling.
- Intelligent MMI + PLC Control: Touch-screen interface for real-time synchronization, parameter modification/storage, and online monitoring — simple and user-friendly operation.
- Complete Turnkey Solution: Optional threading machine, heat exchanger, steam generator, and filtration systems for seamless integration.
These features result in higher output, lower energy and labor costs, reduced scrap, and consistent high-quality fine copper wire.
The result is bright, uniformly annealed fine wires with excellent surface finish and mechanical properties at line speeds up to 1800 m/min.
Teknik Özellikler
| Model | No. of Lines | Drawing Passes | Inlet Wire Diameter (mm) | Outlet Wire Diameter (mm) | Drawing Wheel Diameter (mm) | Maksimum Hat Hızı (m/dak) |
|---|
| RDB80 | 8–16 | 17 / 21 / 25 | Max. Φ1.8 | Φ0.15 – Φ0.40 | Φ80 | 1800 |
| RDB100 | 20–24 | 21 / 25 | Max. Φ2.0 | Φ0.14 – Φ0.40 | Φ100 | 1800 |
| RDB120 | 16 | 16 / 19 / 21 | Max. Φ2.6 | 16× (Φ0.20 – Φ0.50) 8× (Φ0.40 – Φ1.05) | Φ120 | 1800 |
İsteğe bağlı olarak özel konfigürasyonlar ve daha yüksek kapasiteli modeller mevcuttur.
Ana Parçalar ve Sistem Entegrasyonu
- Multi-head drawing section with ceramic wheels
- Integrated continuous annealing unit with digital voltage control
- Precision tension and speed synchronization system
- Intelligent MMI + PLC control cabinet
- Pneumatic clamping/lifting/braking for bobbins (anti-reverse function)
- Lubrication, cooling, and filtration systems
Amaç: High-efficiency, space-saving production of ultra-fine soft copper wires ready for bunching, stranding, or enameled wire lines.
Başlıca Uygulamalar
- High-volume production of fine copper wires (electronic, communication, and automotive)
- Magnet wire and enameled wire precursor production
- Ultra-fine conductor manufacturing for medical and aerospace cables
- Multi-strand copper flexible conductors and cable screening
The RLB multi-head drawing and annealing line is especially effective for mass production of identical-specification fine wires, delivering unmatched efficiency and quality consistency.
Detaylı SSS – Müşterilerinizin Gerçek Sorularını Yanıtlamak
Q1: What is the main advantage of a multi wire drawing machine compared to single-wire lines?
A: Processes 8–24 wires simultaneously, saving 30–50% on electricity, labor, lubricant, and floor space while maintaining consistent high quality.
Q2: How does the online continuous annealing work?
A: Fully digital voltage control automatically tracks drawing speed, with 3–4 stage annealing and insulated guide wheels to prevent jumping and ensure uniform softness and bright surface.
Q3: What is the maximum drawing speed?
A: Up to 1800 m/min with fast die change system and pneumatic bobbin handling for minimal downtime.
Q4: Can it handle different copper grades?
A: Yes. Suitable for pure copper and various alloys with adjustable parameters via touch screen.
Q5: What take-up options are available?
A: Shared bobbins (Φ600–800 mm) or individual spools, with pneumatic clamping and anti-reverse safety functions.
S6: Suudi Arabistan'da kurulum ve eğitim hizmeti veriyor musunuz?
A: Yes. Full turnkey installation, commissioning, operator training (Arabic/English), and long-term technical support with local spare parts availability.
Why Choose RLB Multi Wire Drawing Continuous Annealing Machine?
- Güvenilir Kalite: Every line undergoes rigorous testing; consistent diameter, bright surface, and excellent elongation.
- Özelleştirilmiş Hizmet: Tailored to your wire quantity, inlet/outlet sizes, and factory layout in Saudi Arabia & GCC.
- Uzun Vadeli Ortaklık: Complete installation, operator training, spare parts supply, remote diagnostics, and annual maintenance contracts.
- Vizyon 2030'a Hazır: High-efficiency technology supporting local cable manufacturing and green energy infrastructure.
Şimdi bilgi isteyin
Teknik ekibimizle bugün iletişime geçin. 48 saat Detaylı bir yapılandırma önerisi, yatırım getirisi hesaplaması, yerleşim planı çizimleri ve benzer Körfez İşbirliği Konseyi (GCC) projelerinden referans örnekler sunacağız.
Ready to boost your fine copper wire production?
Şimdi bilgi isteyin — Let us deliver the high-speed Multi Wire Drawing Continuous Annealing Machine that powers your cable manufacturing success in Saudi Arabia and the GCC.
Multi Wire Drawing Continuous Annealing Machine
High-efficiency Multi Wire Drawing Continuous Annealing Machine (RDB Series). Simultaneously draws 8–24 copper wires from Ø1.8 mm down to Ø0.14–0.50 mm with integrated online annealing. Max speed 1800 m/min.
Ürün SKU: RDB80 / RDB100 / RDB120
Ürün markası: RLB Makineleri
Ürün para birimi: Amerikan Doları
Ürün Fiyatı: Fiyat teklifi için iletişime geçin.
Ürün stokta: Stokta var
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