Conducteur en aluminium renforcé d'acier et revêtu d'aluminium (ACSR/AW) | Conducteur aérien hybride haute performance

Le conducteur en aluminium renforcé d'acier et revêtu d'aluminium (ACSR/AW) est un conducteur aérien hybride haut de gamme qui associe des brins d'aluminium à haute conductivité à des fils d'âme en acier revêtus d'aluminium. Le revêtement en aluminium de l'âme en acier offre une résistance à la corrosion supérieure à celle de l'acier galvanisé classique, tout en conservant une résistance à la traction et une tenue à la fatigue exceptionnelles. Cette conception avancée garantit une conductivité plus élevée, une flèche réduite et une durée de vie plus longue que l'ACSR standard, faisant de l'ACSR/AW le choix idéal pour les lignes de transport d'énergie de grande portée et les environnements exigeants.

Demande d'informations
Description

Aluminum Conductor Aluminum Clad Steel Reinforced (ACSR/AW) is a premium hybrid overhead conductor that combines high-conductivity 1350-H19 aluminum strands with aluminum-clad steel (AW) core wires. The aluminum cladding on the steel core provides significantly superior corrosion resistance compared to conventional galvanized steel while maintaining exceptional tensile strength and fatigue performance.

This advanced design delivers higher conductivity, lower sag, reduced line losses, and longer service life than standard ACSR, making ACSR/AW the preferred choice for long-span transmission lines, river crossings, and demanding coastal or industrially polluted environments.

The aluminum cladding (approximately 10% of the core wire radius) creates a metallurgically bonded barrier that virtually eliminates galvanic corrosion between the aluminum outer strands and the steel core — a critical advantage in aggressive environments.

ACSR-AW-application

Key Advantages of ACSR/AW Conductor

  • résistance supérieure à la corrosion — Aluminum-clad steel core provides 5–10× better protection than galvanized steel in standard ACSR. Ideal for coastal, marine, salt-fog, and industrially polluted environments with minimal maintenance requirements.
  • High Mechanical Strength & Fatigue Resistance — Offers excellent tensile strength and fatigue performance for long spans, heavy ice/wind loads, and river crossings.
  • Improved Conductivity & Lower Losses — Higher effective aluminum content reduces DC resistance and electrical losses compared to traditional ACSR, enabling higher ampacity (up to ~20% more current in equivalent designs).
  • Optimized Low Sag Performance — Lower thermal expansion and creep characteristics allow longer spans and reduced tower heights, lowering overall project costs.
  • Durée de vie prolongée — Proven 40+ year design life in extra-high-voltage (EHV) and ultra-high-voltage (UHV) lines, with identical geometry to ACSR for drop-in replacement and full hardware compatibility.
  • Reduced Total Cost of Ownership — Lower maintenance, fewer replacements, and higher energy efficiency deliver superior long-term ROI.

Principales applications

ACSR/AW conductors are widely used in:

  • High-voltage and extra-high-voltage overhead transmission lines (up to UHV)
  • Long-span river crossings and heavy ice/wind load zones
  • Coastal, marine, and high-corrosion environments
  • Capacity upgrades of existing lines without requiring tower reinforcement
  • Messenger support and distribution lines in aggressive climates

These characteristics make ACSR/AW particularly suitable for major transmission and grid modernization projects in the Saudi Kingdom and GCC region, including coastal industrial areas (e.g., Jubail, Yanbu, Red Sea developments) and long-span lines supporting Vision 2030 infrastructure expansion.

Aluminum Conductor & ACSR Power Cable

Construction & Manufacturing Standards

ACSR/AW consists of concentric-lay stranded round aluminum 1350-H19 wires surrounding one or more round aluminum-clad steel (AW) core wires. This hybrid design balances electrical conductivity from the aluminum with mechanical reinforcement and corrosion protection from the clad steel core.

Produced in full compliance with international standards:

  • ASTM B549
  • CEI 61089
  • Additional references: BS 215, AS 3607, GB/T 1179 (custom configurations available)

Representative Technical Specifications (ASTM B549)

A complete range of sizes and configurations is available to meet specific project requirements. Common sizes follow similar geometry to standard ACSR for easy substitution.

Representative ACSR/AW Sizes (examples)

Code NameSize (kcmil / mm²)Aluminum Wires (No. / Dia. in/mm)Al-Clad Steel Wires (No. / Dia. in/mm)Rated Strength (kips / kN)Mass (lb/1000ft / kg/km)
Thrasher/AW2,312 / 1,17176 / 0.1744 / 4.4319 / 0.0814 / 2.0755.3 / 2462,472 / 3,679
Kiwi/AW2,167 / 1,09872 / 0.1735 / 4.417 / 0.1157 / 2.9449.1 / 2182,262 / 3,366
Bluebird/AW2,156 / 1,09284 / 0.1602 / 4.0719 / 0.0961 / 2.4459.0 / 2622,437 / 3,627
Falcon/AW1,590 / 80654 / 0.1716 / 4.3619 / 0.1030 / 2.6253.0 / 2361,960 / 2,917

(A complete range of sizes and configurations is available to meet specific project requirements.)

Overhead Power Lines

Primary Applications in Power Transmission

  • High-Voltage & Extra-High-Voltage Overhead Lines (up to UHV)
  • Long-Span River Crossings & Heavy Ice/Wind Load Zones
  • Coastal, Marine & High-Corrosion Environments
  • Capacity Upgrades of Existing Lines without tower reinforcement
  • Messenger Support & Distribution Lines in aggressive climates

Conditionnement

Supplied on robust wooden drums, plywood drums, ou steel drums for safe transportation, storage, and efficient on-site handling.

Aluminum Conductor Aluminum Clad Steel Reinforced (ACSR/AW) offers the ideal combination of high conductivity, superior corrosion resistance, and mechanical strength for modern overhead power lines. It is the reliable solution for utilities seeking longer service life and reduced maintenance in challenging environments.

Why Choose Our ACSR/AW Conductor – Reliable Quality, Customized Service, Long-Term Partnership

  • Proven Superior Performance — Significantly better corrosion resistance and longer service life than standard ACSR in harsh environments.
  • Higher Efficiency & Capacity — Improved conductivity and ampacity deliver lower losses and higher power transfer capability.
  • Drop-in Compatibility — Same outer diameter and geometry as conventional ACSR for seamless upgrades without hardware changes.
  • Full Compliance & Traceability — Manufactured to ASTM B549 and IEC 61089 with strict quality control and complete documentation.
  • Tailored Solutions for Saudi & GCC Projects — Custom configurations and technical support for coastal, long-span, and EHV transmission requirements under Vision 2030.
  • Dedicated Technical Partnership — Full engineering support including sag-tension calculations, project design assistance, and long-term supply reliability.

Aluminum Conductor Aluminum Clad Steel Reinforced (ACSR/AW) offers the ideal combination of high conductivity, superior corrosion resistance, and mechanical strength for modern overhead power lines. It is the reliable solution for utilities seeking longer service life, reduced maintenance, and optimized performance in challenging environments.

Demande d'informations — Contact our technical team for detailed specifications, custom configurations, sag-tension calculations, or samples for your ACSR/AW transmission projects in the Saudi and GCC markets. We provide full technical support and project assistance within 48 hours.

Aluminum Conductor Aluminum Clad Steel Reinforced (ACSR/AW) – Reliable Cable Material

Premium hybrid ACSR/AW conductor with aluminum-clad steel core for superior corrosion resistance and high mechanical strength. Delivers higher conductivity, lower sag, and extended service life compared to standard ACSR. Ideal for long-span transmission, coastal environments, river crossings, and capacity upgrades in demanding conditions.

SKU du produit: ACSR1

Marque de produit: Machines RLB

Devise: USD

Prix du produit: Contactez-nous pour un devis

Produit en stock: En stock

Note de l’éditeur/éditrice :
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