In today’s high-volume wire and cable industry, the final packaging stage frequently creates costly bottlenecks. Manual coiling, strapping, and film wrapping are labor-intensive, inconsistent, and slow. The Automatic Cable Coiling and Wrapping Machine (models RF1246 & RF1860) delivers a complete, fully automated cable packaging machines solution that dramatically boosts productivity while producing professional, market-ready coils every time.
Bu gelişmiş Cable coiling and Wrapping Machine can be fed directly from a pay-off stand or connected inline with your extruder for continuous, non-stop operation. It automatically handles kablo topağı, stretch-film wrapping, labeling, one- or two-point belt tying (cable strapping), full-seal heat-shrink film application, and finished-coil stacking — turning a traditionally manual process into a highly efficient, low-labor workflow.
Designed for seamless integration, the machine can be fed directly from a pay-off stand or connected inline with an extruder for continuous, non-stop operation. It automatically coils, applies film wrapping, labels, performs one- or two-point belt tying, applies full-seal shrink film, and stacks finished coils — turning a traditionally manual process into a highly efficient, low-labor workflow.
Engineering Advantages
- Servo-Driven Traverse Architecture Mitsubishi servo motors synchronized with the coiling head produce level-wound, high-density coils free of gaps or overlaps. Precise control of lay pitch and tension ensures consistent outer appearance and mechanical stability of the finished package.
- High-Accuracy Length Control Encoder-based measurement achieves typical accuracy of ±0.1 % to ±0.5 %. The control system applies controlled deceleration approaching the target length, minimizing overshoot and scrap.
- Integrated Packaging Sequence After coiling, the coil is automatically transferred to the wrapping station. PVC, PE, or stretch film (standard thickness 0.05–0.07 mm) is applied under regulated tension. Optional one- or two-point PP strapping and full-seal heat-shrink film provide additional mechanical security and environmental protection.
- Recipe-Based Changeover Mitsubishi PLC with industrial HMI stores up to 99 product recipes. Parameter sets for different cable diameters, coil dimensions, and film configurations can be recalled instantly, reducing changeover time to minutes.
- Quality Interface Capability Direct communication ports for spark testers and diameter gauges allow automatic defect marking, rejection, or loop continuation, supporting closed-loop quality control.
- Industrial Reliability Design Heavy-duty frame construction, international-brand components, pneumatic film-roll clamping, and comprehensive diagnostic alarms are optimized for continuous multi-shift operation.
As a trusted kablo ve tel makineleri tedarikçisi, RLB engineers this cable winder for seamless integration, minimal downtime, and long-term reliability in 24/7 production environments.
Process Sequence
- Cable infeed under controlled tension via dancer or accumulator.
- Real-time length measurement by precision encoder.
- Servo coiling to programmed inner diameter, outer diameter, and height.
- Clean automatic cut and end securing.
- Automatic transfer to wrapping station.
- Film application with adjustable overlap and tension.
- Optional strapping and/or heat-shrink sealing.
- Labeling and discharge to conveyor or stacking unit.
All stages operate under a single PLC master, ensuring synchronization and fault detection.
Teknik Özellikler
| Parametre | RF1246 | RF1860 |
|---|
| Applicable Wire / Cable | 1.0–6 mm flexible wire; BV/BVR 0.5–6 mm²; BVVB 2×1 mm² | 4–15 mm² flexible cable; 2×1.5–2×4 mm² sheath wire; multi-core up to 5×2.5 mm² |
| Max. Coil Outer Diameter | Φ460 mm | Φ600 mm |
| Coil Height | 50–100 mm | 60–180 mm |
| Coil Inner Diameter | 140 mm (typical fixed or selectable) | 180 mm (typical) |
| Coiling Head Speed | Up to 940 RPM | Approx. 700–720 RPM |
| Max. Packaged Coil Weight | ~35 kg | ~50 kg |
| Wrapping Film | PVC / PE / Stretch film, 0.05–0.07 mm thick | Same, with pneumatic loading |
| Kontrol Sistemi | Mitsubishi PLC + Touchscreen HMI | Mitsubishi PLC + Touchscreen HMI |
| Recipe Storage | Up to 99 specifications | Up to 99 specifications |
| Power Supply | AC 380 V / 50 Hz / 3-phase (customizable) | Same |
| Air Supply | 6–8 bar clean dry air | Same |
Additional configurable options include different tying methods, robotic stacking/palletizing systems, integration with existing spark testers and diameter gauges, custom film types, and tailored coil dimensions. Power supply and layout are engineered to match your plant requirements.
Primary Applications in Cable Packaging
- Building Wires: BV, BVV, BVVB and other single-core installation cables
- Flexible Power & Control Cables
- Automotive & Appliance Wiring
- Sheathed Cables & Multi-Core Flexible Cords
- Any extruded wire or cable requiring neat, shrink-wrapped coils for retail display or OEM supply
Bu otomatik kablo sarma ve paketleme solution is the smart upgrade for manufacturers seeking consistent coil appearance, reduced labor costs, and maximum line utilization.
Measurable Business Benefits & ROI
Compared with manual packaging, the RF1246 / RF1860 system typically delivers:
- 4–7× higher packaging throughput
- 70–80 % reduction in direct packaging labor
- Near-elimination of inconsistent coil quality and handling damage
- Payback periods commonly in the 8–18 month range (depending on volume, labor cost, and shift pattern)
- Improved workplace safety by removing repetitive lifting and coiling motions
Why Choose RLB as Your Cable Packaging Partner
As a reliable, technology-driven, long-term supplier specializing in cable industry equipment, RLB focuses on customized technical solutions, seamless line integration, and sustained after-sales partnership. We provide complete turnkey support — layout engineering, machine customization, installation, operator training, spare-parts supply, and ongoing process optimization. Every machine is engineered for dependable performance in real-world 24/7 factory environments worldwide.
Ready to Eliminate Your Packaging Bottleneck?
Şimdi bilgi isteyin for a detailed technical quotation, custom configuration options, layout integration study, or to arrange a factory visit/video demonstration. Our engineering team delivers complete turnkey solutions and stands ready to support your production goals.
Automatic Cable Coiling and Wrapping Machine - Doing Reliable Cable
Professional Automatic Cable Coiling and Film Wrapping Machine with PLC/HMI control, servo precision, and PVC/PE film protection. Boost productivity up to 5–7× manual methods. Customizable coil sizes, CE certified. Inquiry Now for reliable cable packaging solutions.
Ürün SKU:
RF1246 & RF1860
Ürün markası:
RLB Makineleri
Ürün para birimi:
Amerikan Doları
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