In today’s high-volume wire and cable industry, the final packaging stage frequently creates costly bottlenecks. Manual coiling, strapping, and film wrapping are labor-intensive, inconsistent, and slow. The Automatic Cable Coiling and Wrapping Machine (models RF1246 & RF1860) delivers a complete, fully automated cable packaging machines solution that dramatically boosts productivity while producing professional, market-ready coils every time.
This advanced Cable coiling and Wrapping Machine can be fed directly from a pay-off stand or connected inline with your extruder for continuous, non-stop operation. It automatically handles cable coiling, stretch-film wrapping, labeling, one- or two-point belt tying (cable strapping), full-seal heat-shrink film application, and finished-coil stacking — turning a traditionally manual process into a highly efficient, low-labor workflow.
Designed for seamless integration, the machine can be fed directly from a pay-off stand or connected inline with an extruder for continuous, non-stop operation. It automatically coils, applies film wrapping, labels, performs one- or two-point belt tying, applies full-seal shrink film, and stacks finished coils — turning a traditionally manual process into a highly efficient, low-labor workflow.
Core Technology & Performance Advantages of This Cable Wrapping Machine
- Massive Productivity Gains: Produces coils approximately 4 times larger than manual winding (based on 200 m coils). When combined with automatic film wrapping and strapping, overall production efficiency reaches up to 7 times higher than manual methods — verified across modern cable plants.
- Perfect Coil Quality: Mitsubishi servo-driven traverse system ensures flat, uniform, and visually attractive coils with zero overlap or gaps, delivering consistent professional appearance that enhances brand value.
- Full Automation: Complete automatic cable coiling and wrapping sequence including film wrapping, labeling, belt tying (cable strapping), heat-shrink sealing, and robotic-style stacking — all in one compact, reliable line.
- Smart Control System: Mitsubishi PLC + intuitive touchscreen HMI stores up to 99 different wire specifications for instant recall and changeover without re-programming.
- Advanced Quality Integration: Direct interface with spark testers and diameter measuring instruments enables automatic defect marking, waste elimination, or loop continuation for zero-defect output.
- Operator-Friendly Design: Real-time parameter adjustments (coil length, speed, diameter) without line stoppage, plus automatic error detection with visual and audible alerts.
As a trusted cable and wire machinery supplier, RLB engineers this cable winder for seamless integration, minimal downtime, and long-term reliability in 24/7 production environments.
Working Process — From Extrusion to Pallet-Ready Coils
- Cable enters from pay-off or directly from the extruder with precise length measurement and tension control.
- Servo-driven coiling head forms uniform coils to exact preset dimensions (ID, OD, height, and length).
- Finished coil is automatically transferred to the wrapping station.
- Stretch film or PVC wrapping is applied with controlled tension for secure, professional packaging.
- Optional one- or two-point belt tying (strapping) and full-seal heat-shrink film application provide extra protection and retail/OEM-ready presentation.
- Automatic labeling and robotic-style stacking prepare coils for palletizing or direct shipment.
The entire process is PLC-controlled for repeatability, speed, and minimal operator intervention.
Technical Specifications
| Model | Inlet Wire Diameter | Pay-off Drum Size | Max Coil OD | Coil Height | Coil ID |
|---|
| RF1246 | 1.0 – 6 mm (flexible wire) | 630 – 800 mm | Φ460 mm | 50 – 100 mm | 140 mm |
| RF1860 | 4 – 15 mm² (flexible cable) / 2×1.5 – 2×4 mm² sheath wire | Φ600 × 60–180 mm | Φ600 mm | 60 – 180 mm | 180 mm |
Additional configurable options include different tying methods, robotic stacking/palletizing systems, integration with existing spark testers and diameter gauges, custom film types, and tailored coil dimensions. Power supply and layout are engineered to match your plant requirements.
Primary Applications in Cable Packaging
- Building Wires: BV, BVV, BVVB and other single-core installation cables
- Flexible Power & Control Cables
- Automotive & Appliance Wiring
- Sheathed Cables & Multi-Core Flexible Cords
- Any extruded wire or cable requiring neat, shrink-wrapped coils for retail display or OEM supply
This automatic cable coiling and wrapping solution is the smart upgrade for manufacturers seeking consistent coil appearance, reduced labor costs, and maximum line utilization.
Engineered for Reliability, Efficiency & Maximum ROI
Built by RLB (Jiangsu Reliable Industry Co., Ltd.) — an experienced cable and wire machinery supplier — every component of this Cable coiling and Wrapping Machine is designed for continuous operation with minimal maintenance. Compared to manual packaging, the RLB automatic coiling system delivers:
- Up to 7× higher overall productivity
- Significant labor cost reduction (often 70-80% savings)
- Superior, uniform coil quality that improves market perception
- Seamless inline integration with extrusion lines for true non-stop production
Whether you run standard building wires or premium flexible cables, this cable packaging machines solution provides the performance, flexibility, and long-term technical reliability modern wire producers demand.
Why Choose RLB as Your Cable Packaging Partner
As a reliable, customer-centric supplier, RLB focuses on technical solutions tailored to your exact production needs, seamless integration, and long-term cooperation. We provide full turnkey support — from layout design and customization through installation, operator training, spare parts, and ongoing technical partnership. Our machines are engineered for dependable performance in real-world factory environments worldwide.
Frequently Asked Questions
What cable sizes and types can this machine handle?
It handles cables from 1–15 mm diameter (4–18 mm² typical), including building wire, power cables, solar PV, and more. Custom configurations extend the range.
Can it connect directly to my extrusion line?
Yes. Both online (tandem with extrusion) and offline versions are available, with accumulation and tension control options for non-stop operation.
What packaging materials are supported?
Standard PVC, PE, and stretch film. We can optimize for your cost, protection, and environmental requirements.
How fast is the machine and what is the labor impact?
Cycle times of 15–25 seconds per coil with line speeds up to 260 m/min. Most customers significantly reduce packaging labor while increasing overall plant output.
Is customization available for coil dimensions and automation add-ons?
Absolutely. We tailor inner/outer diameter, height, weight limits, labeling, strapping, shrinking, and robotic stacking/palletizing to your exact needs.
What standards and support do you provide?
CE-compliant designs, robust industrial components for 24/7 use, installation/commissioning, training, and ongoing technical support.
Ready to Eliminate Your Packaging Bottleneck?
Inquiry Now for a detailed technical quotation, custom configuration options, layout integration study, or to arrange a factory visit/video demonstration. Our engineering team delivers complete turnkey solutions and stands ready to support your production goals.
Automatic Cable Coiling and Wrapping Machine - Reliable Doing Cable
Automatic Cable Coiling and Film Wrapping Machine (RF1246/RF1860) delivers fully automated cable packaging with coiling, stretch-film wrapping, labeling, strapping, and heat-shrink. Up to 7× higher efficiency, consistent professional coils, and seamless extrusion line integration. Ideal for building wire and power cable manufacturers. Inquiry Now.
Product SKU:
RF1246 & RF1860
Product Brand:
RLB Machinery
Product Currency:
USD
Product Price:
Contact for quotation
Product In-Stock:
InStock
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