In the steel wire industry, corrosion resistance is the key to long service life and reliable performance. The RLB Galvanized Steel Wire Production Line (Model RL24) delivers a complete, high-capacity hot-dip galvanizing solution that coats steel wire with a uniform, high-adhesion zinc layer — dramatically extending product durability in harsh environments such as construction, fencing, power transmission, and cable armoring.
In today’s demanding steel wire industry, superior corrosion resistance is non-negotiable for achieving decades of reliable performance in harsh environments. The RLB Galvanized Steel Wire Production Line (Model RL24) delivers a complete, fully automated hot-dip galvanizing system that applies a uniform, metallurgically bonded zinc coating — extending wire service life by 3–5 times compared to electro-galvanized alternatives.
Engineered for maximum throughput and precision, this multi-wire continuous galvanizing line processes up to 24 wires simultaneously with inlet diameters from 1.6 mm to 3.15 mm. It achieves zinc coating weights of 145–255 g/m² at DV values of 120–160, making it the ideal turnkey solution for producing high-quality galvanized steel wire used in ACSR conductors, power cable armoring, fencing, gabion mesh, and structural applications.
Why Hot-Dip Galvanizing Outperforms Alternatives
Hot-dip galvanizing creates a robust iron-zinc alloy layer plus pure zinc outer coating — up to 10 times thicker than electro-galvanizing — delivering unmatched cathodic protection, abrasion resistance, and maintenance-free longevity even in marine or industrial atmospheres (per ASTM A641 and EN 10244 standards).
This advanced multi-wire continuous galvanizing system is engineered for maximum productivity, precise zinc coating control, and energy-efficient operation. It processes inlet wire diameters from 1.6 mm to 3.15 mm at high line speeds while achieving zinc coating weights of 145–255 g/m², making it ideal for producing galvanized steel wire used in ACSR conductors, barbed wire, gabion mesh, binding wire, and structural applications.
Advanced Process & Key Engineering Features
- Multi-Wire Continuous Operation: Up to 24 wires processed simultaneously for outstanding throughput.
- Integrated Annealing Furnace: 31 m long furnace ensures optimal wire softness and surface preparation before galvanizing.
- High-Capacity Zinc Furnace: 100 MT capacity maintains stable bath temperature and chemistry for consistent coating quality.
- Robust Pay-Off & Take-Up Systems: 800 mm double-drum pay-off for smooth unwinding; vertical take-up or bobbin take-up options for flexible downstream handling.
- Precise Coating Control: DV value 120–160 guarantees uniform zinc layer thickness with minimal zinc consumption and excellent adhesion.
- Energy-Efficient & Low-Maintenance Design: Optimized furnace and wiping systems reduce energy use while delivering bright, smooth galvanized surfaces.
The RLB line combines proven hot-dip technology with modern automation, ensuring repeatable high-quality results that meet or exceed international standards (ASTM A641, EN 10244, GB/T 15393, etc.).
The entire Galvanized Steel Wire Production Line is built to exceed international standards including ASTM A641, EN 10244 Class A/B/C, and GB/T 15393. Custom configurations (higher wire count, larger furnace capacity, or specialized high-tensile coatings) are available to match your exact production needs.
| Parameter |
Specification |
| Inlet Wire Diameter |
1.6 – 3.15 mm |
| DV Value |
120 – 160 |
| Zinc Coating Weight |
145 – 255 g/m² |
| Number of Wires |
Max. 24 |
| Zinc Furnace Capacity |
100 MT |
| Pay-Off |
800 mm Double Drum Type |
| Take-Up |
Vertical Take-Up / Bobbin Take-Up |
| Annealing Furnace Length |
31 m |
Custom configurations and higher-capacity models available to match specific production requirements.
Primary Applications
- Power & Telecommunication Cables: Galvanized steel core wire for ACSR, OPGW, and armored cables
- Construction & Infrastructure: Fencing wire, barbed wire, gabion mesh, and binding wire
- Agricultural & Industrial Uses: Vineyard wire, greenhouse wire, and general-purpose galvanized wire
- Structural & Manufacturing: Wire for nails, screws, springs, and welded mesh
Engineered for Reliability, Efficiency & ROI
Built by RLB (Jiangsu Reliable Industry Co., Ltd.), every component — from the heavy-duty annealing furnace to the precision zinc bath and wiping system — is designed for 24/7 continuous operation with minimal downtime. Manufacturers benefit from higher output, lower zinc consumption, reduced labor requirements, and consistently superior coating quality compared to batch galvanizing methods.
Whether you need standard commercial galvanized wire or high-tensile, heavy-coat products for demanding applications, the RLB Galvanized Steel Wire Production Line provides the performance, flexibility, and long-term reliability modern wire producers demand.
Engineered for Reliability, Efficiency & Maximum ROI
Manufactured by Jiangsu Reliable Industry Co., Ltd. (RLB) — a trusted name with 20+ years in wire & cable machinery — every component is designed for continuous 24/7 operation with minimal downtime. Compared to batch galvanizing, the RLB continuous line offers:
- 30–50% higher output
- 15–25% lower zinc consumption
- Significantly reduced labor and maintenance
- Consistently superior coating quality
Whether you require standard commercial galvanized wire or premium high-tensile, heavy-coat products for extreme environments, this Galvanized Steel Wire Production Line delivers the performance, flexibility, and long-term reliability that forward-thinking manufacturers demand.
Ready to upgrade your wire production capabilities?
Inquiry Now for technical quotation, custom configuration, or factory visit. Our engineering team provides full turnkey solutions, installation support, and long-term technical partnership.
Galvanized Steel Wire Production Line - Reliable Doing Cable
High-performance Galvanized Steel Wire Production Line (RLB RL24) with multi-wire continuous hot-dip galvanizing. 24 wires, precise 145–255 g/m² coating, energy-efficient design for cable & infrastructure wire manufacturers.
Product SKU:
RLB RL24
Product Brand:
RLB Machinery
Product Currency:
USD
Product Price:
Contact for quotation
Product In-Stock:
InStock
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