In the competitive global market for magnet wire and winding wire, consistent insulation quality, high production speed, and low VOC emissions are critical for meeting IEC, NEMA, and customer-specific standards. The RLB Copper Wire Enameling Machine (and its aluminum counterpart) delivers industry-leading performance across horizontal, vertical, and integrated drawing + enameling configurations.
Designed for both fine wires (Φ0.04–0.30 mm) and medium-to-thick wires (Φ0.25–3.50 mm), these lines apply uniform layers of polyester, modified polyester, polyester-imide, polyamide-imide, polyurethane, or self-adhesive enamels with excellent dielectric strength, thermal class (up to 220°C), and mechanical properties.
Why RLB Copper Enameling Machine Stands Out
Engineered for today’s competitive magnet wire market, our Enameling Wire Production Line combines precision process control, energy efficiency, and environmental compliance:
- Multiple Configuration Options — Horizontal high-speed lines for fine wires (high output, multi-line setups), vertical towers for thicker conductors (gravity-assisted uniform coating), and integrated rod breakdown + drawing + enameling systems that reduce labor and floor space.
- Advanced Oven & Coating Technology — Precise multi-zone temperature control, catalytic combustion for ultra-low VOC emissions (≤20 mg/m³), and real-time tension/diameter monitoring guarantee pinhole-free, smooth surface finish with consistent coating thickness.
- High-Build Dual-Coating Capability — Up to 13 passes with single or dual-layer application in one continuous run, supporting composite and high-build enamels.
- Energy-Efficient & Eco-Friendly Design — Optimized heating systems and solvent recovery significantly reduce energy consumption while fully complying with global environmental regulations.
- Flexible & High-Productivity Take-Up — Compatible with PT2–PT270 spools and large drum take-up systems for maximum uptime and minimal changeover time.
The result is bright, defect-free enameled wire with outstanding electrical performance and thermal stability — ideal for safety-critical and high-efficiency applications.
Technical Specifications Overview
| Model Series |
Material |
Wire Range (mm) |
Lines |
Max. Passes |
DV Value / Type |
Take-Up Spool |
Output (kg/24h) Example |
VOC (mg/m³) |
| RLBHE Horizontal (Fine) |
Copper |
Φ0.04–0.10 |
24–28 |
9–10 (dual) |
22–24 / PU |
PT2–PT10 |
290–540 |
≤20 |
| RLBAHJ Horizontal (Medium) |
Copper |
Φ0.10–0.55 |
18–32 |
8–9 (dual) |
25 / PE |
PT4–PT45 |
1600–2370 |
≤20 |
| RLBAHL Horizontal (Al) |
Aluminum |
Φ0.15–1.20 |
12–24 |
9–10 (dual) |
23–30 / PE |
PT4–PT90 |
380–1000 |
≤20 |
| RLBV Vertical |
Cu / Al |
Φ0.80–3.50 |
16–38 |
– |
25 |
Large drum |
2420–4240 |
≤20 |
| RLBH Integrated Drawing+Enamel |
Cu / Al |
Φ0.15–1.20 |
8–12 |
12–24 |
55–120 |
PT25–PT270 |
1260–8400 |
≤20 |
Custom configurations, higher speeds, and specialty enamel types (self-bonding, high-build, etc.) available on request.
Primary Applications
- General-Purpose Enameled Wire: Polyester and modified polyester for standard motors, transformers, relays, and electrical appliances.
- Heat-Resistant Enameled Wire: Polyester-imide, polyamide-imide, and composite coatings for class 180–220°C applications in automotive, aerospace, and high-efficiency motors.
- Special-Purpose Wires: Polyurethane (direct solderable), self-adhesive, and high-frequency wires for electronics, instrumentation, and precision coils.
We also offers complete turnkey solutions including upstream oxygen-free copper rod casting, drawing, and downstream spooling/packaging for fully automated enameling plants.
Built for Long-Term Reliability & Maximum ROI
Every Copper Enameling Machine from RLB features heavy-duty construction, premium PLC/HMI control, and proven oven technology that ensures years of stable, high-output performance with minimal maintenance. Global customers report higher first-pass yield, lower energy and solvent costs, and faster product changeovers compared to conventional systems.
As an experienced China Copper Enameling Machine supplier, RLB provides factory-direct pricing, full customization, spare parts availability, and comprehensive technical support — delivering reliable quality, tailored technical solutions, and long-term customer partnership.
Copper Enameling Machine
Discover RLB Copper Enameling Machine & Enameling Wire Production Line from China’s leading manufacturer. Vertical & Horizontal types for copper wire 0.04–3.50 mm, up to 25 passes, dual coating, VOC ≤20 mg/m³, IEC 60317 & NEMA MW 1000 compliant. Energy-efficient, integrated drawing + enameling solutions.
Product SKU:
Copper Enameling Machine1
Product Brand:
RLB Machinery
Product Currency:
USD
Product Price:
Contact for factory price
Product In-Stock:
InStock
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