All Aluminum Conductor (AAC) | High-Conductivity Bare Overhead Conductor

High-conductivity All Aluminum Conductor (AAC) made from pure 1350-H19 aluminum wires. Offers maximum electrical efficiency, lightweight construction, and superior corrosion resistance. Ideal for medium to large-span distribution and transmission lines, urban networks, and coastal environments where high conductivity and long-term durability are required.

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Description

All Aluminum Conductor (AAC) is a high-conductivity, bare overhead conductor manufactured entirely from concentrically stranded 1350-H19 grade aluminum wires. With no steel core, AAC offers excellent electrical performance, lightweight construction, and superior corrosion resistance, making it the preferred choice for overhead transmission and distribution lines where mechanical loading is moderate and long-term corrosion performance is critical.

Pure aluminum construction provides the highest conductivity among standard bare overhead conductors (approximately 61% IACS), delivering maximum current-carrying capacity with minimal line losses.

Key Advantages

  • Highest Conductivity — Pure 1350-H19 aluminum delivers maximum current-carrying capacity and lowest line losses of any standard bare overhead conductor.
  • Lightweight Design — Significantly lighter than ACSR or AAAC, reducing tower/pole loading, foundation costs, and installation effort.
  • Excellent Corrosion Resistance — Absence of a steel core eliminates galvanic corrosion risks, making AAC ideal for coastal, industrial, and high-pollution environments.
  • Optimized Sag Performance — Favorable thermal expansion characteristics ensure reliable operation under varying temperatures and loads.
  • Cost-Effective Solution — Economical choice for medium to large-span distribution and transmission lines where high tensile strength is not the primary requirement.
  • Superior Electrical Efficiency — Highest conductivity-to-weight ratio, improving overall system efficiency and reducing energy losses.

Construction

AAC conductors consist of bare, concentrically stranded 1350-H19 aluminum wires. The design features a straight central wire surrounded by one or more layers of helically laid wires. This construction ensures excellent flexibility, mechanical stability during installation, and uniform electrical properties along the entire length.

Bare Aluminum AAC

Main Applications

All Aluminum Conductors are widely used in:

  • Medium-voltage and high-voltage overhead distribution networks in urban and rural areas
  • Coastal and high-corrosion environments where steel-core conductors would be vulnerable
  • Long-span crossings where weight reduction provides significant structural and economic benefits
  • Urban transmission and sub-transmission lines with moderate mechanical loading
  • Grid modernization projects prioritizing high conductivity and long-term corrosion performance

These characteristics make AAC particularly suitable for distribution and selected transmission projects in the Saudi Kingdom and GCC region, including coastal networks and urban grid upgrades under Vision 2030.

Manufacturing Standard

Produced in full compliance with ASTM B231 / B231M, ensuring consistent quality, dimensional accuracy, and electrical performance.

Technical Specifications (ASTM B231 – Representative Sizes)

A full range from small distribution sizes to large transmission conductors is available.

Representative AAC Conductor Sizes (ASTM B231)

Code WordSize (kcmil / mm²)No. of WiresWire Diameter (in / mm)Mass (lb/1000ft / kg/km)Rated Strength (kips / kN)
Bluebonnet3,500 / 1,7731270.1660 / 4.223,345 / 4,97758.7 / 261
Trillium3,000 / 1,5201270.1537 / 3.902,840 / 4,22650.3 / 223
Lupine2,500 / 1,267910.1657 / 4.212,365 / 3,51941.9 / 186
Cowsip2,000 / 1,013910.1482 / 3.771,873 / 2,78734.2 / 153
Jessamine1,750 / 886.7610.1694 / 4.301,641 / 2,44229.7 / 132
Poppy1/0 / 53.570.1228 / 3.1298.9 / 147.21.99 / 8.84

(A full range from small distribution sizes to large transmission conductors is available.)

Packaging & Delivery

AAC conductors are supplied on high-quality wooden drums or plywood drums for safe transportation, storage, and on-site handling. Custom drum sizes, lengths, and packaging options are available upon request.

Why Choose Our All Aluminum Conductor (AAC) – Reliable Quality, Customized Service, Long-Term Partnership

  • Highest Electrical Efficiency — Pure aluminum construction delivers maximum conductivity and lowest line losses for energy-efficient networks.
  • Excellent Corrosion Performance — Ideal for coastal, industrial, and polluted environments where long-term durability is essential.
  • Lightweight & Cost-Effective — Reduces structural loading and installation costs while maintaining superior electrical performance.
  • Strict Quality Compliance — Manufactured to ASTM B231 with full traceability and consistent mechanical/electrical properties.
  • Tailored Solutions for Saudi & GCC Projects — Custom sizes and technical support for urban distribution, coastal applications, and Vision 2030 grid initiatives.
  • Dedicated Technical Partnership — Experienced support for conductor selection, sag-tension calculations, and long-term supply reliability.

All Aluminum Conductor (AAC) provides an optimal combination of high conductivity, light weight, and corrosion resistance, making it the ideal choice for cost-effective and reliable overhead power lines.

Inquiry Now — Contact our technical team for detailed specifications, sag-tension data, samples, or customized AAC solutions for your distribution and transmission projects in the Saudi and GCC markets. We respond within 48 hours.

 

All Aluminum Conductor (AAC) – Reliable Cable Material

High-conductivity All Aluminum Conductor (AAC) with pure 1350-H19 aluminum wires. Excellent corrosion resistance and lightweight design for urban distribution, coastal environments, and large transmission lines. Compliant with ASTM B231. Custom solutions for Saudi & GCC projects. Inquiry Now.

Product SKU: All Aluminum Conductor (AAC)

Product Brand: RLB Machinery

Product Currency: USD

Product Price: Contact for Quote

Product In-Stock: InStock

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